FPGA-Based Independent Backup ControlSystem of Aero-Engine

An independent backup control system based on Field Programmable Gate Array (FPGA) is used to ensure air safety when the master control system of aero-engine breaks down. It can realize a smooth transition from the master control system to the backup control system, control the fuel flow and airscrew speed by setting the programmable logic in FPGA. This system can improve the reliability and safety of aero-engine. This paper proposed the general plan, operating principle, control algorithm, switching logic, channel synchronization and Built-In Test (BIT) of the backup control system. The research has been applied in a certain type of aero-engine control system and passed the rig test. Speed control error is less than 0.2% and fuel flow control error is less than 0.35%. During the channel switching, the fluctuation of the fuel flow control is within 1.5%. It turns out that the system works stably and meets the design requirements.     

Dynamic performance of a C/C composite finger seal in a tilting mode

The complex operating state of aeroengines has an impact on the performance of finger seals.However,little work has been focused on the issue and the dynamic performance of finger seals is also rarely studied.Therefore,a distributed mass equivalent model considering working conditions is proposed in this paper for solving the existing problems.The effects of the fiber bundle density and the preparation direction of the fiber bundle of a C/C composite on the dynamic performance of a finger seal are investigated in rotor tilt based on the proposed model.The difference between the C/C composite finger seal performances under the rotor precession and nutation tilt cases is also investigated.The results show that the fiber bundle density and the preparation direction of the fiber bundle have an influence on the dynamic performance of the finger seal as rotor tilt is considered,and the dynamic performance of the finger seal is different in the two kinds of tilting modes.In addition,a novel method for design of finger seals is presented based on the contact pressure between finger boots and the rotor.Finger seals with good leakage rates and low wear can be acquired in this method.     

Nonlinear interval analysis of rotor response with joints under uncertainties

The dynamic influence of joints in aero-engine rotor systems is investigated in this paper. Firstly, the tangential stiffness and loss factor are obtained from an isolated lap joint setup with dynamic excitation experiments. Also, the influence of the normal contact pressure and the excitation level are examined, which revel the uncertainty in joints. Then, the updated Thin Layer Elements (TLEs) method with fitted parameters based on the experiments is established to simulate the dynamic properties of joints on the interface. The response of the rotor subjected to unbalance excitation is calculated, and the results illustrate the effectiveness of the proposed method. Meanwhile, using the Chebyshev inclusion function and a direct iteration algorithm, a nonlinear interval analysis method is established to consider the uncertainty of parameters in joints. The accuracy is proved by comparison with results obtained using the Monte-Carlo method. Combined with the updated TLEs, the nonlinear Chebyshev method is successfully applied on a finite model of a rotor. The study shows that substantial attention should be paid to the dynamical design for the joint in rotor systems, the dynamic properties of joints under complex loading and the corresponding interval analysis method need to be intensively studied.     

中央传动锥齿轮行波共振特征精准识别试验研究

为了精准监测复杂工作环境下航空发动机中央传动锥齿轮行波共振特征,并满足对试验器改装小和测试装置易安装的技术要求。建立了基于刚性壁声波导管技术的导出式噪声测量方法和基于替代法原理的动态特性标定方法,研制了导出式噪声测量系统和数字式闭环控制声喇叭行波管装置动态标定系统,解决了复杂环境下的齿轮行波共振声信号测量与数据修正的问题。完成了基于噪声和应力同步测试的某航空发动机中央传动锥齿轮行波共振特性试验,对从动锥齿轮的行波共振频率、共振转速及节径振动声辐射量级进行了分析。研究结果表明：导出式噪声测量方法及系统和动态标定方法及系统有效提高了齿轮行波共振特性的测量精度,可实现高温高油雾环境下齿轮行波共振频率和共振转速的精准识别和有效监测,行波共振频率误差小于0.04%,共振转速误差小于0.005%。四节径后行波共振时的齿轮辐板振动辐射的声压能量是三节径前行波共振时的4.5倍,说明齿轮在高转速发生行波共振会更危险。     

基于复合推进系统动态模型-状态变量模型的航空发动机直接推力预测控制

直接推力控制可以有效改善推力控制的品质,针对航空发动机直接推力控制问题,进行了模型预测控制(Model Predictive Control, MPC)研究。为了提升航空发动机推力控制的精度,提出了基于复合推进系统动态模型-状态变量模型(Compact Propulsion System Dynamic Model-State Variable Model-State Variable Model, CPSDM-SVM)的航空发动机直接推力预测控制方法。CPSDM实时估计出不可测参数（推力、喘振裕度等）的基准值,SVM则根据未来输入实时预测发动机未来响应。由于CPSDM将发动机分为进气道、核心机、喷管、喘振裕度、推力等进行建模,在兼顾精度的同时,提高机载模型的实时性。CPSDM-SVM作为MPC算法中的预测模型,具有较高的精度和实时性。仿真结果表明,在与基于分段线化模型的传统模型预测控制方法实时性基本相同的情况下,所提出方法控制效果有明显的提升,调节时间减小了1.17s。所提出方法稳态控制精度为0.08%,传统方法稳态精度为2.58%。因此,所提出方法在保证实时性的条件下,提升了控制精度和控制效果。     

耐海洋环境腐蚀的航空发动机封严涂层技术及其发展

对耐海洋腐蚀热喷涂可磨耗封严涂层在航空发动机领域的应用进行了论述,重点介绍航空发动机用热喷涂涂层的海洋气氛电化学腐蚀机理及相应涂层结构与材料设计等防护方法,提出了未来航空发动机用耐海洋腐蚀热喷涂封严涂层的发展方向.     

航空发动机状态空间模型约束预测控制

为了解决航空发动机约束预测控制器的设计问题，针对状态空间模型，经推导将无约束的二次型性能指标式转换成有约束的二次型性能指标式，采用二次规划方法计算出有约束预测控制量。按无约束和有约束，模型匹配和不匹配分别对某型发动机进行仿真计算，取得了不同约束条件对发动机动态性能和静态性能的影响情况，并举例将仿真数据转换成物理数据。仿真结果符合物理规律，计算方法得到验证。     

Dynamic behavior of aero-engine rotor with fusing design suffering blade off

Fan blade off(FBO) from a running turbofan rotor will introduce sudden unbalance into the dynamical system,which will lead to the rub-impact,the asymmetry of rotor and a series of interesting dynamic behavior.The paper first presents a theoretical study on the response excited by sudden unbalance.The results reveal that the reaction force of the bearing located near the fan could always reach a very high value which may lead to the crush of ball,journal sticking,high stress on the other components and some other failures to endanger the safety of engine in FBO event.Therefore,the dynamic influence of a safety design named ‘‘fusing" is investigated by mechanism analysis.Meantime,an explicit FBO model is established to simulate the FBO event,and evaluate the effectiveness and potential dynamic influence of fusing design.The results show that the fusing design could reduce the vibration amplitude of rotor,the reaction force on most bearings and loads on mounts,but the sudden change of support stiffness induced by fusing could produce an impact effect which will couple with the influence of sudden unbalance.Therefore,the implementation of the design should be considered carefully with optimized parameters in actual aero-engine.     

带交错叉排肋的矩形通道压力特性数值模拟

针对上下壁面交错又排布置肋通道的阻力特性，利用数值计算的方法研究通道的压力系数分布。入口雷诺数变化范围为60000-150000；采用非结构化网格进行网格划分，利用realizable湍流模型和增强壁面函数封闭方程；计算结果表明，带肋通道的流动阻力较大，沿着流动方向，压力系数迅速地减小，随着雷诺数的增加，压力系数增加，带肋的下壁面压力系数分布非常的不均匀，不带肋的左侧壁面压力系数分布相对均匀。     

冲击载荷下单螺栓连接结构力学行为试验与仿真研究

基于霍普金森压杆(Split Hopkinson Pressure Bar,SHPB)装置,对发动机结构设计中广泛使用的螺栓连接结构开展了冲击试验,研究了冲击载荷作用下单螺栓结构的承载能力、损伤模式和失效机理,掌握了冲击速度、预紧力、装配间隙的影响规律.在瞬态显式动力学软件ANSYS/LS-DYNA中,对单螺栓连接结构...