Deformation Behavior of Medium-strength TA18 High-pressure Tubes During NC Bending with Different Bending Radii

To improve the forming quality and forming limit of the numerical control (NC) bending of high-pressure titanium alloy tubes, in this study, using three-dimensional (3D) finite element method, deformation behavior of medium-strength TA18 high-pressure tubes during NC bending with different bending radii is investigated. The results show that the cross-sectional deformation and the wall thickness variation during NC bending of TA18 tubes using a small bending radius (less than 2 times of tube outside diameter) are clearly different from that using a normal bending radius (between 2 and 4 times of tube outside diameter). For bending with a normal bending radius, with or without a mandrel, the distribution of the flattening in the bending area resembles a platform and an asymmetric parabola, respectively. For bending with a small bending radius, with or without a mandrel, the flattening both distributes like a parabola, but the former has a stable peak which deflects toward the initial bending section, and the latter has a more pronounced peak with a bending angle and deflects slightly toward the bending section. The wall thickness variations with a normal bending radius, with and without a mandrel, both resemble a platform when the bending angle exceeds a certain angle. For the bending with a small radius, the distribution of the wall thickness variation without a mandrel follows an approximate parabola which increases in value as the bending angle increases. If a mandrel is used, the thickening ratio increases from the initial bending section to the bending section.     

大部件对接中iGPS高精度位姿测量优化设计

 为保证大部件对接位姿测量精度,提高对接测量效率,实现大部件最优位姿装配,提出了基于iGPS测量系统的大部件对接位姿测量优化设计方法。首先,基于iGPS系统测量模型和不确定度模型建立对接测量网络,并对其网络测量精度进行仿真分析,优化设计了对接测量网络iGPS多发射器的布站方式;其次,基于对大部件位姿参数求解模型及不确定度模型的仿真分析,优化设计了调姿基准点的布设方式;最后,对某机型大部件对接进行了位姿测量方式的对比实验。结果表明,经过位姿测量优化设计后,大部件对接测量x、y、z的位置调整不确定度均小于0.16 mm,姿态滚转角、俯仰角和偏航角的角度调整不确定度均小于3.1",相较于未经布站优化设计的测量方式,精度至少提高了20%。由此证明该测量优化设计方案能够高效、高精度地对移动大部件进行实时位姿测量,在有效提高大部件对接位姿测量效率及精度方面是可行的。     

Springback prediction of thick-walled high-strength titanium tube bending

Significant springback occurs after tube rotary-draw-bending （RDB）, especially for a high-strength Ti-3A1-2.5V tube （HSTT） due to its high ratio of yield strength to Young＇s modulus. The combination scheme of explicit and implicit is preferred to predict the springback. This simulation strategy includes several numerical parameters, such as element type, number of elements through thickness （NEL）, element size, etc. However, the influences of these parameters on spring- back prediction accuracy are not fully understood. Thus, taking the geometrical specification 9.525 mm × 0.508 mm ofa HSTT as the objective, the effects of numerical parameters on prediction accuracy and computation efficiency of springback simulation of HSTT RDB are investigated. The simulated springback results are compared with experimental ones. The main results are： （1） solid and continuum-shell elements predict the experimental results well; （2） for C3DSR elements, NEL of at least 3 is required to obtain reliable results and a relative error of 29% can occur as NEL is varied in the range of 1-3; （3） specifying damping factor typically works well in Abaqus/Emplicit simulation of springback and the springback results are sensitive to the magnitude of damping factor. In addition, the explanations of the effect rules are given and a guideline is added.     

CFD方法在背负式进气道堵锥风洞试验模型设计中的应用

在飞机的测力风洞试验中,为了模拟进气口附近流场,通常在进气道前设计堵锥,但对于背负式进气道飞机,常规的进气道堵锥设计可能不再适用。本文通过CFD方法进行了进气道堵锥类型的选择,使试验中风洞模型进气道附近流场的流态具有更高的相似性。     

优化设计技术在民机结构设计中的应用

基于HyperWorks结构优化设计软件,对某型民用飞机平尾后缘舱铰链支架进行优化设计,在给定的边界条件下通过拓扑优化技术寻找出在优化空间内的最体材料布局,介绍了优化设计技术在飞机结构设计技术中的应用,探讨拓扑优化、尺寸优化、形状优化在飞机结构件设计技术中的应用。     

舰载无人机拦阻着舰中机身冲击响应分析

针对某舰载无人机拦阻着舰过程中的机体强度问题，以其中机身结构为主要研究对象，首次设计了包括中机身结构与前后机身、机翼假件以及拦阻钩等构件的地面拦阻模拟试验方案，并搭建了相应装置，采用地面试验和刚柔耦合仿真模拟2种方法，对拦阻着舰过程中拦阻力冲击下中机身结构的动态响应特性进行了全面分析。试验与仿真结果表明：中机身最大航向过载沿两条主传力路径自后机身到前机身方向衰减，下传递路径点的过载峰值明显大于上传递路径点的峰值；发现最大过载点位于拦阻接头处，应变危险点位于机腹梁前段处；中机身结构上各测点的试验和仿真过载误差均在5%以内，应变误差均在8%以内，验证了试验结果的有效性和刚柔耦合数值仿真方法的可行性。地面拦阻试验及数值仿真的联合分析可为舰载无人机机身结构强度设计提供重要参考，并为后续舰载无人机的拦阻着舰分析以及机身结构响应预测提供依据。     

复合材料长桁机械成型工艺

复合材料自动化成型技术在提高复合材料生产效率、降低复合材料制造成本等方面都具有明显优势,为了改进传统生产效率低、质量稳定性差的缺点,利用设计的长桁机械成型设备制备预成型制件,研究了预成型速率以及预成型温度等工艺参数对于成型制件质量的影响,通过尺寸测量、金相分析等方法表征制件拐角厚度、纤维体积分数、孔隙率、纤维偏转变形等参数。结果表明:97℃预成型温度、1~3 mm/min预成型速率、[90°/45°/0°/-45°]2s铺层方式、2. 99 mm成型间距是较优的成型工艺参数,采用此工艺参数制造的制件厚度均匀、孔隙缺陷少、纤维偏转变形小、质量良好,在铺层表面添加聚四氟乙烯布保护层可以有效改善45°方向铺层出现的纤维偏转变形问题。     

飞机对称着陆及滑跑仿真分析

主要建立了全机和支柱式起落架缓冲支柱的数值模型,并进行了着陆和滑跑仿真计算。建模主要考虑了缓冲支柱的初始压力、初始容积、油孔面积、活塞面积、缓冲支柱行程等参数。同时给出了飞机在对称着陆和滑跑时的运动学公式,推导了缓冲支柱和轮胎垂直力的计算公式。建立了数值模型并进行着陆和不同跑道的滑跑仿真计算,这对飞机设计和指导起落架试验具有一定工程实用价值。     

飞机复杂蒙皮拉形模具型面设计方法

针对目前复杂蒙皮拉形工艺中拉形模的设计没有实用、详细设计方法的情况,从改善毛料拉形过程中的应变分布出发,提出了一种基于"截面线等长"的拉形模型面设计方法,即通过工艺补充面的灵活设计,实现模具沿各个拉伸方向上的截面线长度趋于一致,以使毛料在贴模后各个截面的延伸率尽可能的接近,再通过工艺补充面的曲率和切向的调整,使毛料在拉形时应变分布更加均匀,以减少甚至避免与应变分布相关的各种缺陷的出现.通过某型号飞机复杂蒙皮零件模具型面的设计及拉形过程的有限元模拟分析,验证了这一拉形模具型面设计方法的合理性和有效性.      

基于经济性的公务机升阻特性优化展望

在可预见的未来,高性能、高效能的公务机将在世界公务机市场中日益重要。基于提高公务机空气动力效率的目的,讨论了未来可能应用于工程实际的升阻优化技术的优缺点,并展望了其应用前景。