飞机支柱式起落架落震仿真及缓冲器优化分析

主要介绍支柱式起落架缓冲器的各个参数,包括缓冲支柱的初压力、初容积、油孔面积、活塞面积、缓冲支柱行程等。介绍起落架落震时缓冲器轴向载荷的计算公式。结合具体飞机型号利用初始参数通过AD-AMS软件建立数值模型并进行仿真分析,计算结果与试验结果比较,发现两者具有较好的一致性。最后以起落架缓冲器的油孔面积作为设计参数进行优化分析,给出最优值。     

二元外压式进气道斜板和唇口参数选择的风洞试验研究

在几何不可调的二元外压式斜板进气道的设计中，选择合理的斜板和唇口几何能数是最重要的问题之一。本文对一个设计马赫数为１．８的这类进气道的斜板和唇口参数进行了风洞试验研究。用缩尺模型风洞试验，对比分析了不同斜板角和不同外侧唇口内唇角，唇缘半径对进气道内流特性的影响，结果表明，对确定的进气道布局，斜板角小的变化对进气道超音速内流总压恢复系数，稳态出口流场周向畸变指数及喘振裕度的影响很大，唇口参数小的改变     

基于激光的便携式飞机装配接缝质量检测仪及应用

介绍了一种基于激光的便携式接缝质量检测仪的工作原理及硬件组成。使用该检测仪对飞机缝隙和台阶阶差进行了测量,通过与人工测量进行对比验证,证明了该装置可实现对特征三维信息的快速自动检测,工作准确可靠。     

发动机唇口电热防冰系统性能仿真

采用三维耦合传热方法对发动机唇口电热防冰系统进行了多状态下的性能仿真,获得了唇口表面平衡温度及动态温升响应时间,以此评估防冰系统性能,并通过与冰风洞试验结果对比,对仿真过程进行了修正。研究表明:唇口表面加热区平衡温度均高于273.15 K,温升响应时间小于60 s,满足防冰需要,较为严酷的防冰状态点主要为飞行速度较大、环境温度较低的状态点;修正唇口材料导热系数后,仿真与试验结果吻合良好。研究结果能有效指导工程研制,对提高防除冰仿真分析结果的准确性提供了很好的借鉴。     

航空用国产碳纤维/双马树脂复合材料湿热特性

针对1种航空用国产T700级碳纤维和4种双马树脂（QY9611、5429、QY9512、QY8911-4），采用3种湿热条件（100℃水煮、70℃水浸、70℃/85%相对湿度）对其复合材料单向层板进行湿热处理，通过研究吸湿量、扩散系数、显微结构、化学成分、耐热温度及力学性能，分析了复合材料的湿热特性。结果表明，4种复合材料在3种湿热条件下的吸湿行为均符合Fick第二扩散定律，100℃水煮时平衡吸湿量和扩散系数最大，70℃/85%相对湿度时两者最小。4种复合材料吸湿速度有明显区别，这与其原材料形式和成型工艺不同有关。湿热处理未导致复合材料内部产生损伤和化学变化，主要引起增塑效应，导致玻璃化转变温度降低。复合材料的90°拉伸性能测试结果表明，高温和吸湿耦合作用下复合材料力学性能衰减更为明显，破坏模式由基体开裂转变为界面脱黏和开裂。      

基于中性层偏移的Z型材滚弯成形回弹预测

以提高大截面Z型材四轴滚弯成形精度为目的，通过综合考虑材料属性、几何特征和成形半径等因素对回弹的影响，建立了引入中性层偏移的大截面Z型材弯曲回弹解析模型，研究了7075-O和7475-O铝合金Z型材在不同滚弯成形半径下的回弹规律，并进行滚弯成形实验验证。结果表明，与忽略中性层偏移影响的型材回弹预测经验模型相比，基于中性层偏移的回弹预测模型能够准确预测大截面Z型材的回弹量，在相同的曲率半径下，预测回弹变形的最大相对误差从11.681%减小到3.347%。     

Vibration signal-based chatter identification for milling of thin-walled structure

In high speed milling aeronautical part, tool condition monitoring(TCM) is very important, because it is prone to get a chatter owing to the low stiffness of thin-walled structures. And the TCM is key technology for automated machining. In this paper, aiming to chatter monitoring in thin-walled structure milling, a variational mode decomposition – energy distribution(VMD-ED)method is proposed to improve the identification accuracy. And a moving average root mean square – mean value(MARMS-MV) ide...     

三维四向编织复合材料疲劳性能分析

建立基于八边形纤维束截面假设的三维四向编织复合材料单胞模型。基于单向复合材料疲劳剩余刚度和剩余强度模型,结合组分材料的疲劳失效判据和性能突降方法,建立了三维四向编织复合材料疲劳寿命预测模型。利用ABAQUS有限元软件UMAT开发了疲劳寿命预测与渐进损伤分析程序,研究了三维四向编织复合材料在不同应力水平下的损伤扩展过程和疲劳寿命。研究表明,疲劳损伤是从纤维束之间的接触面的单元开始发生损伤破坏,然后向纤维束表面以及纤维束内部开始扩散,并且损伤扩展速率随着应力水平的提高而加快。本文研究为预测三维四向编织复合材料的疲劳寿命提供了一种途径。     

融合机床精度与工艺参数的铣削误差预测模型

为弥补现有五轴联动数控铣床加工飞机结构件的加工精度评估系统的不足,提出利用机床精度检测数据和零件特征及其工艺参数来构建评估指标体系,基于BP神经网络建立了飞机结构件加工误差预测模型。通过完成训练的网络权值分布,计算出各输入指标对最后评估结果的影响,并通过实例分析检验了模型的可靠性。结果表明,经BP神经网络模型训练得到的结果和样本零件的三坐标测量机测量数据基本吻合,选取的评价指标具有有效性。该评估模型能够有效地融合机床精度检测数据和零件特征及其加工工艺参数,对飞机结构件的铣削加工误差进行预测。     

Towards intelligent design optimization: Progress and challenge of design optimization theories and technologies for plastic forming

Plastic forming is one of enabling and fundamental technologies in advanced manufacturing chains. Design optimization is a critical way to improve the performance of the forming system, exploit the advantages of high productivity, high product quality, low production cost and short time to market and develop precise, accurate, green, and intelligent (smart) plastic forming technology. However, plastic forming is quite complicated, relating to multi-physics field coupling, multi-factor influence, multi-defect constraint, and triple nonlinear, etc., and the design optimization for plastic forming involves multi-objective, multi-parameter, multi-constraint, nonlinear, high-dimensionality, non-continuity, time-varying, and uncertainty, etc. Therefore, how to achieve accurate and efficient design optimization of products, equipment, tools/dies, and processing as well as materials characterization has always been the research frontier and focus in the field of engineering and manufacturing. In recent years, with the rapid development of computing science, data science and internet of things (IoT), the theories and technologies of design optimization have attracted more and more attention, and developed rapidly in forming process. Accordingly, this paper first introduced the framework of design optimization for plastic forming. Then, focusing on the key problems of design optimization, such as numerical model and optimization algorithm, this paper summarized the research progress on the development and application of the theories and technologies about design optimization in forming process, including deterministic and uncertain optimization. Moreover, the applicability of various modeling methods and optimization algorithms was elaborated in solving the design optimization problems of plastic forming. Finally, considering the development trends of forming technology, this paper discusses some challenges of design optimization that may need to be solved and faced in forming process.