Laser-induced oxidation assisted micro milling of high aspect ratio microgroove on WC-Co cemented carbide

Severe tool wear and poor surface quality are the main problems during micro machining of cemented carbide. In this work, an innovative hybrid process of laser-induced oxidation assisted micro milling (LOMM) was proposed to solve the problems. A nanosecond laser was utilized to induce oxidation of the WC-20%Co material, producing loose oxide which was easy to remove. The micro machinability of the material was improved by laser-induced oxidation. The oxidation mechanisms of cemented carbide were studied. A microgroove with a depth of 2.5 mm and aspect ratio of 5 was fabricated successfully. The milling force, surface quality and tool wear mechanisms were investigated. For comparison, a microgroove was also fabricated with conventional micro milling (COMM) using identical milling parameters. Results revealed that in LOMM the milling force and tool wear rate were extremely low during removing the oxide. The machined surface quality and dimensional accuracy achieved by LOMM were superior to those obtained by COMM. The surface roughness S_a of the microgroove bottom reached 88 nm in LOMM, while the cross-sectional geometry of the microgroove was a trapezoid. Perpendicularity of the microgroove sidewall machined by LOMM was better than that by COMM. The tool wear forms in LOMM were coating spalling and slight tool nose breakage. Compared with COMM, the tool life in LOMM was prolonged significantly. It indicates that the proposed hybrid process is an effective and efficient way to fabricate high aspect ratio micro-features with high dimensional accuracy.     

硬质合金电火花加工工艺实验研究

针对硬质合金模具的加工表面精度要求,进行了高速钢与硬质合金两种材料的电火花加工工艺对照实验。为获得较低的表面粗糙度,选取了较小的电加工参数。实验结果表明,在该实验条件下,电火花加工的表面粗糙度不再满足常规条件下的经验公式,而与工件材料的再凝结特征、成分及电蚀产物的排出条件有关。     

类芬顿反应在碳化硅光学材料研抛中的作用

本文讨论了以零价铁代替亚铁盐形成类芬顿反应(Fenton-Kind process)体系应用于碳化硅光学材料抛光过程中的反应机理,通过双转子研抛机床对SiC光学材料进行了研抛实验,验证了类芬顿反应能够有效地提高SiC材料的加工效率和加工质量。通过对比不同磨料粒度研抛液加工结果,获得了SiC材料研抛过程中化学与机械作用规律。     

激光辐照条件下光电电池温度特性的实验研究

激光输能具有广阔应用前景,而光电电池是激光输能技术中实现光-电转换的核心部件。文章围绕温度对光电电池输出性能的影响,通过建立电池输出性能实验测试系统,研究了一定激光功率密度下砷化镓电池和硅电池在不同温度下的伏安特性,以及开路电压、短路电流、最大输出功率、匹配负载、转换效率、填充因子随电池温度的变化规律,并给出其定量表达式,可为激光输能条件下光电电池的选择以及光电电池温度特性预测提供参考。     

电子照射对硅漂移探测器性能的影响

由于高能电子辐射的长期照射,新一代太阳X射线探测器硅漂移传感器的探测性能可能发生变化.通过用电子放射源模拟空间电子对硅漂移探测器进行辐射照射试验,以测试电子照射对传感器能量分辨率、效率、信号幅度等性能的影响.试验结果表明,长期的电子照射造成硅漂移探测器面损伤和体损伤,使其漏电流增大,信号幅度减小,能量分辨率也受到照射的影响,而探测效率未发生变化.     

耐高温杂化有机硅树脂的合成及复合材料的高温力学性能

以一甲基三甲氧基硅烷(MTMS)和正硅酸乙酯(TEOS)为原料,甲醇为溶剂,通过溶胶—凝胶法制备出SiO2杂化有机硅树脂.借助傅立叶变换红外光谱(FT-IR)表征其高温结构变化,热失重分析(TG)研究SiO2杂化有基硅树脂的热稳定性和热降解机理.对TEOS改性甲基硅树脂/石英纤维复合材料在高温下的弯曲强度测试表明,TE...     

硅谐振式加速度计(SOA)的技术及发展

硅谐振式加速度计（SOA）精度高,稳定性好,数字输出,且体积小,成本低,易于集成,是新一代的微小型加速度计,具有极佳的应用前景。介绍了SOA的结构原理和发展概况,从谐振器,微杠杆,加工工艺,改变刚度方式,激励和检测方式等几方面对SOA的关键技术进行了综述。分析了SOA的机械耦合,加工工艺误差,梁弯曲刚度非线性等三大技术难点,并提出解决方案。最后对SOA的发展趋势进行了展望。     

硅微加速度计控制系统设计

由于静电场的负刚度导致控制回路系统的不稳定,因此静电力闭环硅微加速度计控制系统设计是硅微加速度计技术的关键核心技术,也是硅微加速度计设计的难点技术之一。在硅微加速度计项目研制过程中,我们解决了仪表回路系统的稳定性问题、高增益和带宽的问题,保证了仪表启动的快速性、精度和稳定性。     

红外灯阵热流密度不均匀度测量方法的探讨

利用红外灯阵模拟空间外热流前,需对灯阵的热流密度不均匀度进行测试.文章通过实验证实利用硅光电池进行红外灯阵热流密度不均匀度测量是可行的,且负载电阻应尽量小,一般为1Ω.文章还对不均匀度的评价指标进行了分析,建议在使用δ作为不均匀度评价指标的同时,增加一个相对标准差指标δσ,并建议其应小于2.5﹪.     

不同温、湿度条件下硅橡胶密封圈贮存寿命研究

通过对硅橡胶P6144密封圈的加速老化试验,建立了该密封圈材料在贮存温度下的压缩永久变形和时间的关系,预测了25℃、35℃、45℃、55℃、65℃和75℃温度条件下硅橡胶P6144密封材料的贮存寿命,研究了温度对硅橡胶密封圈贮存寿命的影响规律。