An equilibrium multi-objective optimum design for non-circular clearance hole of disk with discrete variables

An Equilibrium Multi-objective Optimization Model(EMOM) with self-regulated weighting factors has been proposed for the optimum design of non-circular clearance hole on the front flange of turbine disk. In the ‘‘equilibrium design", both the stress decrease around the hole and the least hole's profile variation are considered, which balances two ambivalent design goals. Specific discrete variables are applied to realize the standardization design in the optimization process, in which a Surrogate Genetic Coding Algorithm(SGCA) is introduced, and a special check module is used to get rid of repeated fitness evaluation of the samples. The method offers an equilibrium design for the non-circular clearance hole of the turbine disk with great accuracy and efficiency.     

基于虚拟正交试验的压气机叶轮轴-毂径向微动特性研究

用Pro/E建立压气机叶轮轴-毂三维模型,利用ANSYS软件采用子结构结合网格随移技术的分析方法,建立其有限元模型。采用虚拟正交试验方法对压气机叶轮轴-毂进行仿真,得出过盈量、摩擦系数、转速对最大单位摩擦功和平均摩擦功影响显著性次序及影响规律,得到最优组合。结果表明,模拟及正交试验优化结果准确、可靠,有效地降低了摩擦磨损程度,对实际装配过程具有一定的指导作用。     

跨声速串列转子失速机制的数值研究

为了解决跨声速串列转子的低裕度问题,就必须了解跨声速串列转子的流场结构与失速机制.设计了叶尖切线速度为450m/s,负荷系数为0.56的高负荷跨声速串列转子.基于数值模拟的结果,分析了该串列转子在0.5mm叶尖间隙下的叶尖流场结构与失速机制,并在此基础上分别探讨了叶尖间隙和前、后排叶片周向位置对串列转子特性的影响和失速机制的变化.结果表明:前排叶片的叶尖区域是 影响串列转子稳定性的关键;随着叶尖间隙的增加,串列转子的失速机制也发生变化,从前排叶片叶尖区域的尾迹与径向潜流堵塞后排叶片通道转变为前排叶片叶尖泄漏流堵塞;在较大周向相对位置(后排叶片压力面周向远离前排吸力面)的情况下,串列转子获得最好的效果,随着周向相对位置(PP)的增加,失速部位从后排叶片转移至前排叶片.      

高压涡轮主动间隙控制系统机匣模型试验

设计和搭建了叶尖主动间隙控制系统的核心——可控热变形机匣模型试验验证台,利用机匣温度和变形量等参数的测量,验证了某主动间隙控制设计方案的基本工作特性.试验中通过改变集气腔进气流量,研究了不同试验工况下机匣温度分布规律,获得了机匣径向变形量及其在周向和轴向的分布规律.研究中发现冷却空气管的多孔冲击射流可以有效改变机匣温度,并达到调节机匣变形的最终目的.随着供气雷诺数增加,机匣的热响应时间减小,机匣的收缩速率明显增加,但该增加幅度随着雷诺数的增加而逐步减弱.试验结果表明:机匣径向冷却收缩量基本均匀.由于冷却空气管周向流量分配不均匀,使其周向上最大相对偏差为8.75%.同时冷却空气管结构和供气量差异会导致机匣轴向温度分布不均匀,在该验工况中,机匣径向冷却收缩量在轴向上最大的相对偏差为6.99%.      

压气机转子叶片的抑颤设计(“两机”专刊)

以一高压压气机转子叶片为对象开展了叶片抑颤工程设计方法研究,采用基于相位延迟边界条件的能量法和特征值法对原转子叶片模型的气动弹性稳定性进行评估,通过分析近失速工况下的非定常气动功密度分布,对叶片安装角沿径向分布、弦长和叶尖间隙等设计参数进行调整,以明确各参数对气动弹性稳定性的影响,最终达到提高气动阻尼的目的。研究结果表明：叶尖间隙对气动阻尼的影响较大,安装角次之,弦长影响相对较小。叶片气动阻尼随叶尖间隙的变化并非单调,而是存在一个叶尖间隙使其气动阻尼最小,即叶片气动弹性稳定性最差。减小进口气流攻角和增加折合频率,能够提高气动阻尼,设计中可以通过调节安装角来减小气流攻角,增加弦长来增大折合频率。     

环下润滑结构对径向收油环收油效率影响的数值计算研究

为研究环下供油润滑系统中的流动过程和收油环收油效率的影响因素及其影响规律,基于VOF(Volume of fluid)两相流模型和滑移网格模型的数值计算方法,建立了环下润滑系统内部流场的计算模型。通过数值计算,获得了收油环的收油效率并验证了数值计算结果的有效性,分析和探讨了不同结构参数对收油效率的影响。计算结果表明:利用本文数值计算方法得到的收油效率和流动现象与已有实验和数值计算结果均一致;供油喷嘴角度和收油环外径均主要影响滑油射流冲击收油叶片的飞溅量和收油叶片切割滑油量,收油效率取决于二者的相对大小,θ=0°,θ=9°和r0=2mm,r0=6mm时收油效率取极大值;收油叶片数量和供油喷嘴与收油叶片间距离分别影响收油叶片切割滑油射流的时间间隔和滑油射流在到达收油叶片前的流动,不影响滑油射流冲击收油叶片的飞溅量和收油叶片切割滑油射流的量,对收油效率的影响较小。     

一种非线性飞行控制律评估方法研究

研究了一种基于改进遗传算法的非线性评估方法。将非线性准则转换成简单的适应度函数,通过寻优找到最坏情况,在其基础上实现评估。仿真结果表明,该方法不仅能在各个飞行状态对飞行控制律进行非线性准则评估,而且能找出飞行包线内的最坏飞行状态,细化飞行包线,方法使用灵活,结果可靠。     

机械连接件中螺栓孔角裂纹应力强度因子数值计算(英文)

The three-dimensional finite element method is used to solve the problem of the quarter-elliptical comer crack of the bolt-hole in mechanical joints being subjected to remote tension. The square-root stress singularity around the corner crack front is simulated using the collapsed 20-node quarter point singular elements. The contact interaction between the bolt and the hole boundary is considered in the finite element analysis. The stress intensity factors （SIFs） along the crack front are evaluated by using the displacement correlation technique. The effects of the amount of clearance between the hole and the bolt on the SIFs are investigated. The numerical results indicate that the SIF for mode I decrease with the decreases in clearance, and in the cases of clearance being present, the corner crack is in a mix-mode, even if mode I loading is dominant.     

飞行控制律全包线鲁棒稳定性评估

传统的飞行控制律评估方法只能对飞行包线内的离散点进行逐点分析,对不确定性参数也只考虑了上下界,分析过程缺乏完整性和系统性。针对这些不足,研究了基于一种改进遗传算法的分析方法,该方法将评估准则转化为某个适应度函数,通过对适应度函数寻优以找到最坏情况下的不确定参数组合,在其基础上进行评估并给出评估结果或控制律修改意见。仿真结果表明,该方法能连续地研究多个不确定性参数同时摄动时的飞行包线,克服了传统方法的不足。     

Numerical analysis and optimization of boundary layer suction on airfoils

Numerical approach of hybrid laminar flow control(HLFC) is investigated for the suction hole with a width between 0.5 mm and 7 mm. The accuracy of Menter and Langtry’s transition model applied for simulating the flow with boundary layer suction is validated. The experiment data are compared with the computational results. The solutions show that this transition model can predict the transition position with suction control accurately. A well designed laminar airfoil is selected in the present research. For suction control with a single hole, the physical mechanism of suction control, including the impact of suction coefficient and the width and position of the suction hole on control results, is analyzed. The single hole simulation results indicate that it is favorable for transition delay and drag reduction to increase the suction coefficient and set the hole position closer to the trailing edge properly. The modified radial basis function(RBF) neural network and the modified differential evolution algorithm are used to optimize the design for suction control with three holes. The design variables are suction coefficient, hole width, hole position and hole spacing. The optimization target is to obtain the minimum drag coefficient. After optimization,the transition delay can be up to 17% and the aerodynamic drag coefficient can decrease by 12.1%.