Corrosion mechanism investigation of TiN/Ti coating and TC4 alloy for aircraft compressor application

It is imperative to develop multifunctional erosion and corrosion resistant coatings for compressor blades of aircraft engines in harsh environment. PVD (Physical Vapor Deposition) technology has the advances in processing erosion-resistant coatings; however, the performance of PVD coatings to combat corrosion depends on various coating defects. Determining and comparing the corrosion performances of PVD TiN/Ti coating and uncoated TC4 alloy was the main objective of present work. The 960 h salt spray corrosion and 116 h hot corrosion tests were conducted to simulate the grounding and working environments of the aircraft compressors. The corrosion mechanisms due to the coating defects such as pinhole, columnar boundary and large grain were analyzed based on the OM, Confocal microscope, electrochemical measurements, SEM, XRD and EDS results. Owing to the disordered state associated with the columnar boundary and the coating defect, nitrogen could be easily replaced by oxygen in the hot corrosion process, these structures were channels for fast diffusion of oxygen. Moreover, the Gibbs energy changes of Ti oxidation and TiN oxidation were thermodynamically calculated according to the working condition of aircraft compressors, and considerable research effort was focused on mapping out the phase diagram of Ti, TiN and high pressure gases. The findings of this research can provide insights into developing multifunctional coatings for future aircraft engines.     

扫频式射流对涡轮叶栅间隙泄漏流动影响的数值研究

为控制涡轮叶栅中叶顶间隙泄漏流动和改善涡轮气动性能,将扫频式射流器(SJA)作为一种主动流动控制方法应用在涡轮叶栅的研究中。通过非定常数值计算,分析了SJA对涡轮叶栅叶顶间隙流动的作用过程以及作用机理,并且研究了不同工况下SJA对涡轮叶顶流场改善效果以及不同频率的SJA对叶顶流场的影响。结果表明:通过在涡轮叶栅上端壁增加单个SJA装置,可以有效地延迟上端壁的流动分离,其中最佳方案射流流量仅为进口总流量的0.35%,涡轮叶栅出口截面总压损失系数减少了11.48%。存在着最佳的频率284Hz,使SJA装置对流场的作用效果最佳,有效地改善了涡轮叶栅内的间隙流动。     

超跨声速喷流流场的PIV测量

对示踪粒子发生装置和几种粒子的特性进行了实验研究 ,发现压缩空气流中自然存在的润滑油粒子在跟随性、分布的均匀性和稳定性、以及浓度方面对于PIV测量都非常有利。实验成功地应用PIV技术对超跨声速喷流流场进行了测量 ,初步分析了测量结果与理论的差异 ,并分析了实验的可靠性和精度。     

发动机故障诊断主状态量模型的数学模型

发动机故障诊断的一种主要方法是根据故障方程和发动机性能参数的测量值确定故障的类别和故障程度,故障方程组通常是亚定的。主状态量模型是求解亚定的故障方程的有效方法。主状态量模型的主要内容是根据最少故障原理,利用最优化方法求解然后根据合理性准则选择合理最优解。本文详细地讨论了主状态量模型可能采用的数学模型,并且指出:(1)主状态量模型可以采用不同的数学模型求解;(2)并非所有的数学模型都能给出合理的结果。本文的研究结果表明,约束或无约束超定最小二乘法和单个优选的散度法是发动机故障诊断主状态量模型的理想算法,而本文中所讨论的其他算法都或多或少存在一定的问题。     

提高飞行器升力的若干方法研究

本研究用数值模拟方法研究了四种增升方法。数据模拟的出发方程是可压流的Ｎ－Ｓ方程，格式为Ｂｅａｍ－Ｗａｒｍｉｎｇ格式的改进型。通过上述方法分别研究了：（１）动界效应对提高升力的作用；（２）涡的有利干扰对主升力面的影响；（３）吸气的驻涡增效应；（４）升力面下表面向下喷气的增升作用。研究结果表明，采用上述四种方法可有效地提高飞行器的升力，对改善飞行器的性能有着十分重要的意义。     

Experimental investigation and correlation development of jet impingement heat transfer with two rows of aligned jet holes on an internal surface of a wing leading edge

Extensive experimental studies on the heat transfer characteristics of two rows of aligned jet holes impinging on a concave surface in a wing leading edge were conducted, where50000 Rej 90000, 1.74 H/d 27.5, 66° a 90°, and 13.2 r/d 42.03. The finding was that the heat transfer performance at the jet-impingement stagnation point with two rows of aligned jet holes was the same as that with a single row of jet holes or the middle row of three-row configurations when the circumferential angle of the two jet holes was larger than 30°. The attenuation coefficient distribution of the jet impingement heat transfer in the chordwise direction was so complicated that two zones were divided for a better analysis. It indicated that: the attenuation coefficient curve in the jet impingement zone exhibited an approximate upside-down bell shape with double peaks and a single valley; the attenuation coefficient curve in the non-jet impingement zone was like a half-bell shape, which was similar to that with three rows of aligned jet holes; the factors,including Rej, H/d and r/d, affected the attenuation coefficient value at the valley significantly.When r/d was increased from 30.75 to 42.03, the attenuation rates of attenuation coefficient increased only by 1.8%. Consequently, experimental data-based correlation equations of the Nusselt number for the heat transfer at the jet-impingement stagnation point and the distributionof the attenuation coefficient in the chordwise direction were acquired, which play an important role in designing the wing leading edge anti-icing system with two rows of aligned jet holes.     

提高机载电子产品的可靠性——某告警系统的故障分析

介绍电子产品设计时元器件选用对系统可靠性的影响。结合实际案例,总结并强调在电子产品设计时的元器件选用应从质量等级入手,充分进行降额设计和热设计。阐明合理选用元器件是实现电子产品系统设计高可靠性水平的基础。     

2级脉冲爆震发动机中超声速射流对撞诱导激波聚焦试验研究

为研究2-St age PDE中连续超声速射流及结构参数对撞诱导激波聚焦的影响规律,在冷态条件下开展了2-St age PDE中连续超声速射流对撞诱导激波聚焦的试验。分析了喷口宽度、导流环深度、凹面腔开口端与喷管间距、尾喷管角度、射流入射压力等参数对凹面腔底部峰值压力的影响。结果表明:喷口宽度、导流环深度、凹面腔开口端与喷口间距、射流入射压力越大,凹面腔底部峰值压力越大,激波聚焦效果越好;尾喷管角度越大,凹面腔底部峰值压力越小,激波聚焦效果越差;喷口宽度、导流环深度、射流入射压力对激波聚焦的影响较大。     

基于数值模拟的燃气舵轴向位置优化分析

为了优化燃气舵的安装位置,应用fluent软件对燃气舵三维湍流流场结构进行了分析,在此基础上就燃气舵安装位置对燃气舵流场的影响进行了数值模拟.通过数值模拟得到燃气舵在不同轴向位置、耳片长度和舵偏角下绕流流场的复杂波系结构,绘制了燃气舵在不同舵偏角下升力的变化曲线,给出了燃气舵可以提供的升力参量随舵偏角度变化的规律.通过分析,确定了燃气舵的轴向安装位置,数值模拟和实验结果相符.     

针栓式喷注单元膜束撞击雾化混合过程数值模拟

为了全面认识针栓式喷注器喷雾场结构，基于自适应网格加密技术和分三相计算的PLIC VOF（Piecewise Linear Interface Calculation Volume of Fluid）方法对针栓式喷注单元膜束撞击雾化混合过程进行了仿真分析，通过对两路推进剂分别进行界面追踪，获得了膜束撞击雾化混合过程的详细结构特征，与高速摄影试验结果定性定量对比均吻合较好，验证了数值方法的准确性。以此为基础对膜束撞击的喷雾场结构、撞击变形过程、流场涡结构、雾化破碎典型特征及破碎后的雾化混合分布特征进行了识别分析，结果表明：膜束撞击形成了液束未穿透液膜和液束穿透液膜2种不同的喷雾扇结构。膜束撞击形成的喷雾扇呈"Ω"形，膜束同时发生弯曲变形和横截面变形。另外，膜束撞击同时受到正压和剪切应力作用，导致了一系列复杂涡流现象，使得相互作用增强，雾化混合均增强，这也是膜束撞击喷注构型优于膜膜撞击的本质原因。最后，还发现膜束撞击喷雾场液滴分布呈现分区结构特征，分别是液束控制主导的上雾化区、液膜控制主导的下雾化区及夹在中间的混合区，实际中应兼顾雾化特性和混合特性，选取中等动量比膜束撞击，这可为针栓式喷注器的理论研究和工程设计提供重要参考。