基于新型丝状电极等离子体激励器的前体涡控制

本文首次将新型丝状暴露电极DBD等离子激励器应用于大迎角下细长体非对称涡控制。丝状暴露电极的材料的选择对DBD推力以及推力效率至关重要,通过地面精细推力测量对丝状暴露电极等离子体激励器进行了优化,结果表明,本文研究材料中采用钨丝作为暴露电极,其推力效率最优;且随着电极直径从d=0.3 mm减小到d=0.08 mm,DBD推力效率显著提升。基于优化后的DBD激励器,将其应用于前体非对称涡控制:未施加等离子体控制时,压力测量以及PIV结果均表明细长体背风区流场为明显的非对称涡结构;在等离子体激励下,该非对称涡结构可变为对称甚至反向非对称,且非稳态激励控制能力明显优于稳态激励。研究发现,大迎角下细长体非对称涡控制与背风区原始涡系结构有关,其中包含对称涡系和非对称涡系。本文研究为大迎角下细长体非对称涡控制提供了一种新思路,同时也为丝状暴露电极DBD等离子体激励器的应用提供参考。     

Influence of TiB2 particles on machinability and machining parameter optimization of TiB2/Al MMCs

In situ formed TiB₂ particle reinforced aluminum matrix composites (TiB₂/Al MMCs) have some extraordinary properties which make them be a promising material for high performance aero-engine blade. Due to the influence of TiB₂ particles, the machinability is still a problem which restricts the application of TiB₂/Al MMCs. In order to meet the industrial requirements, the influence of TiB₂ particles on the machinability of TiB₂/Al MMCs was investigated experimentally. Moreover, the optimal machining conditions for this kind of MMCs were investigated in this study. The major conclusions are: (1) the machining force of TiB₂/Al MMCs is bigger than that of non-reinforced alloy and mainly controlled by feed rate; (2) the residual stress of TiB₂/Al MMCs is compressive while that of non-reinforced alloy is nearly neutral; (3) the surface roughness of TiB₂/Al MMCs is smaller than that of non-reinforced alloy under the same cutting speed, but reverse result was observed when the feed rate increased; (4) a multi-objective optimization model for surface roughness and material removal rate (MRR) was established, and a set of optimal parameter combinations of the machining was obtained. The results show a great difference from SiC particle reinforced MMCs and provide a useful guide for a better control of machining process of this material.     

Abnormal changes of dynamic derivatives at low reduced frequencies

A number of studies have found that abnormal changes of dynamic derivatives occurred at very low reduced frequencies, but its inducement mechanism is not very clear. This paper has researched the abnormal changes and analyzed the influence on some parameters by solving the unsteady flow around forced oscillation airfoils based on Navier-Stokes equations. Results indicate that when the reduced frequency approaches to zero, the dynamic derivatives obtained by the numerical method will diverge. We have also proven it in theory that this phenomenon is not physical but completely caused by numerical singularity. Furthermore, the abnormal phenomenon can be effectively mitigated by using the time spectral method to solve the aerodynamic forces and the integral method to obtain the dynamic derivatives. When the reduced frequency is in the range of 0.001–0.01, the dynamic derivative maintains nearly unchanged for the whole speed region. This study can provide a reference for the reasonable choice of the reduced frequency in calculations and experiments of dynamic derivatives.     

火箭橇体进水现象研究

在考核过载承受能力的火箭橇试验后,橇体内发现有水,从空气动力学的角度,对火箭橇体进水现象进行了初步分析,并利用FLUENT软件对进水原因进行了初步研究,通过分析,发现结构在穿越跨音速阶段时,由于内外压差的变化将导致内部或外部产生水汽。该发现为结构设计提供有益的建议。     

Ultrasound assisted solidification process of ternary Cu–Sn–Sb alloy

It is well-known that the application of ultrasound during liquid to solid transitions for alloys can refine the solidification microstructure and thus improves the mechanical properties. How-ever, most published work focuses on single phase dendritic growth, whereas little has been con-ducted on the multiphase alloys with complicated phase transformations during solidification. In this work, the solidification process of ternary Cu40Sn45Sb15 alloy was realized within intensive ultra-sonic field with a resonant frequency of 20 kHz and ultrasound power from 0 W to 1000 W. The ultrasound refines the size of the primary e(Cu3Sn) intermetallic compound by two orders of mag-nitudes. If the ultrasound power increases to 1000 W, g(Cu6Sn5) phase nucleates and grows directly from parent liquid phase without the occurrence of peri-eutectic reaction on the top of the alloy sam-ple where the ultrasound intensity is sufficiently high. These microstructural variations lead to the enhancement of compressive strength and elasticity modulus of ternary Cu40Sn45Sb15 alloy.     

航空弧齿锥齿轮副风阻功率损失分析与优化

基于CFD理论，利用Fluent求解软件，借助超级计算机强大的并行运算能力对航空弧齿锥齿轮副风阻功率损失进行仿真计算。采用局部综合法建立弧齿锥齿轮副三维模型，选用RNG k-ε湍流模型，考虑平均流动中的旋流流动情况，与标准k-ε模型相比，RNG通过修正湍流黏度并很好地处理了高应变率以及流线弯曲程度较大的流动。齿轮边界运动通过UDF(user-defined functions)函数驱动，同时采用动网格模拟流场形状由于边界运动而随时间改变问题。最后得出无挡风罩和不同挡风罩配置下的齿轮副风阻功率损失，证实了合理安装挡风罩能够有效降低齿轮风阻损失，并分析多组仿真实验间的减速器内流场压力、速度、湍流动能云图变化，得出了最优化的挡风罩配置，以求最小化风阻功率损失，文中减阻效果最好的挡风罩能降低55.3%的齿轮风阻损失，此时挡风罩间隙为1 mm，为工程实际应用挡风罩的设计提供了参考。     

基于自适应Kriging代理模型的交叉熵重要抽样法

对于复杂失效域和小失效概率耦合的可靠性分析问题，本文提出了一种交叉熵重要抽样（CE-IS）方法结合自适应Kriging （AK）代理模型的求解方法（CE-IS-AK）。所提方法基于交叉熵原理，用混合高斯模型逐步逼近最优重要抽样密度函数，并采用AK模型协助逼近过程中混合高斯模型的参数的更新，从而提高了CE-IS方法的计算效率。另外，本文还改进了CE-IS方法的收敛准则，避免了方法的冗余迭代，扩大了方法的适用范围。由于在CE-IS方法中引入了AK模型，因此，本文方法所构建的重要抽样函数在保证精度的基础上提高了效率。相较于AK-MCS方法，本文方法中引入了重要抽样的思想，因此在Kriging训练点数目基本相同的情况下，大幅缩减小失效概率计算时样本池规模，并且由于利用了混合高斯模型，因而对多失效域具有较好的适用性。算例分析也证明了本文所提方法的优越性。     

Plastic wrinkling prediction in thin-walled part forming process:A review

The precision forming of thin-walled components has been urgently needed in aviation and aerospace field. However, the wrinkling induced by the compressive instability is one of the major defects in thin-walled part forming. The initiation and growth of the wrinkles are interac-tively affected by many factors such as stress states, mechanical properties of the material, geometry of the workpiece and boundary conditions. Especially when the forming process involves compli-cated boundary conditions such as multi-dies constrains, the perturbation of clearances between workpiece and dies and the contact conditions changing in time and space, etc., the predication of the wrinkling is further complicated. In this paper, the current prediction methods were summa-rized including the static equilibrium method, the energy method, the initial imperfection method, the eigenvalue buckling analysis method, the static-implicit finite element method and the dynamic-explicit finite element method. Then, a systematical comparison and summary of these methods in terms of their advantages and limitations are presented. By using a combination of explicit FE method, initial imperfection and energy conservation, a hybrid method is recommended to predict plastic wrinkling in thin-walled part forming. Finally, considering the urgent requirements of com-plex thin-walled structures’ part in aviation and aerospace field, the trends and challenges in wrin-kling prediction under complicated boundary conditions are presented.     

A constitutive model coupling damage and material anisotropy for wide stress triaxiality

A constitutive model that can describe the damage evolution of anisotropic metal sheets during the complex forming processes which experience wide stress triaxiality history is essential to accurately predict the deformation and rupture behaviors of the processes. In this study, a modified Lemaitre damage criterion which couples with the anisotropic Barlat 89 yield function is established. The effects of stress triaxiality, Lode parameter and shear stress on damage accumulation are considered in the constitutive model. The model is numerically implemented and applied to fracture prediction in tensile tests with different stress triaxialities and a complex deformation process with wide stress triaxiality history. The good consistency of predictions and experiments indicates that the modified Lemaitre damage model has excellent fracture prediction ability. Finally, the accuracy of the model is analyzed and discussed.     

助推-滑行式燃料最优真空飞行轨迹的设计方法

建立了飞行器助推-滑行式燃料最优真空飞行轨迹的最优控制模型,给出了一种更为简单、直观的内点约束条件和横截条件的推导方法,讨论了高效且更为稳定的数值计算方法,提出了两种应用模式,通过与连续推力式和脉冲式飞行方案的比较,说明这种设计方法在节省燃料方面具有优势.