大功率高性能航天伺服系统发展综述

回顾了电动、电静液伺服系统国内外发展历程与研究现状,针对未来航天飞行器对伺服系统在结构强度、空间体积、环境适应性、性能指标等方面提出的新要求,在综合评价电动、电静液伺服系统性能的基础上,指出了机载功率电传一体化电作动系统关键技术与设计难点,并提出相应的解决思路,对未来一体化电作动系统发展进行了展望。     

Electromechanical Actuation Technology for the All-Electric Aircraft

Electromechanical actuation is a critical element that must be developed and verified to make the all-electric aircraft a viable concept. For several years the Flight Control Division of the Air Force Wright Aeronautical Laboratories has sponsored activities to demonstrate the credibility of electromechanical actuation systems (EMAS) for primary flight control actuation functions. The foundation for these EMAS activities and several electromechanical actuation development programs are described here. One involves the design, fabrication, and laboratory test of a rotary, hingeline electromechanical actuator. Another involves the development and flight test demonstration of a linear electromechanical actuator for controlling an aileron of a C-141 aircraft. A third involves the design and development of a linear electromechanical actuator for missiles having severe performance, temperature, and volumetric requirements. In addition, a brief summary of the results from two aircraft actuation trade studies compare the baseline (conventional) hydraulic flight control system with an all-electric airplane concept including quantitative comparisons of weight, reliability and maintainability, and life cycle costs.     

复合材料在商用发动机作动系统中的应用分析

先进飞机及其发动机的需求是复合材料发展的强大推动力。基于复合材料的特点以及在航空中的应用情况,提出了发动机作动系统对复合材料的需求。根据商用发动机作动系统的定义与范围,详细论述了该系统未来发展方向对复合材料的应用需求。通过对比分析复合材料在国内外发动机作动系统中的应用现状,提出了钛基复合材料、Si C复合材料、变形记忆合金复合材料、压电功能复合材料等先进复合材料的应用发展方向,为中国商用发动机作动技术的发展提供相关建议。     

Analysis of the dynamic performance of an electro-hydrostatic actuator and improvement methods

As a kind of actuation mechanism for power-by-wire (PBW) actuation systems of more/all electrical aircraft, an electro-hydrostatic actuator (EHA) is a highly integrated local hydraulic actuation system. It is a volume control system consisting of a motor, a pump, an actuator, etc., which has features of high efficiency and reliability. However, the poor dynamic characteristic is one of the main factors restricting its wide application in aircraft. In this paper, the reason for the poor dynamic characteristic of an EHA is revealed from the perspectives of the natural frequency characteristic and the power requirement, respectively. In other words, the insufficiency of the motor output power at a high frequency is the main factor causing the poor dynamic characteristic of the system, and methods which include increasing the maximum output torque of the motor, reducing the rotational inertia of the motor-pump group, and adopting a double-motor-pump group configuration are proposed in this paper, by which the dynamic characteristic of the system can be improved. The feasibility of those methods are verified by simulations. Finally, the dynamic characteristic is tested on an EHA prototype, and results show that saturation of the output torque of the motor is the main factor restricting the dynamic characteristic of the EHA system.     

民用客机货舱门电作动器设计研究

首先介绍了货舱门电作动控制系统的技术发展趋势,然后对民用客机货舱门电作动控制系统进行了深入研究,最后探讨了系统设计的关键技术。     

多电飞机作动系统的体系结构优化(英文)

多电技术的深入发展使得飞机上可选择的功率源和作动器种类越来越多,这导致在机载作动系统体系结构优化设计过程中出现了不同功率源和作动器组合的极端复杂性,传统的"试凑"法已无法完成设计任务。首先介绍了多电飞机飞控作动系统(Flight Control Actuation System,FCAS)的组成,计算了其可能的体系结构数量;其次提出了FCAS体系结构在安全性、重量和效率方面的评价指标,计算了全机各舵面均采用同类作动器时的评价指标值;最后对比分析了现有的各种多目标优化算法,采用遗传算法给出了多电飞机FCAS体系结构的多目标优化设计结果。对比传统的只采用阀控液压伺服作动器的作动系统体系结构,优化后的体系结构可以在满足安全可靠性要求的前提下使系统的重量减轻6%左右,效率提高30%左右。     

航空发动机参数显示技术发展趋势

介绍了目前国内航空发动机参数显示技术的现状及其发展过程，通过分析，阐述了为满足今后使用及飞机座舱显示仪表电子化、综合化的发展要求，应尽快研制并形成相对独立的航空发动机参数综合显示系统。详细叙述了航空发动机参数综合显示系统的基本要求及组成。     

Design and application of an Electric Tail Rotor Drive Control (ETRDC) for helicopters with performance tests

With the development of electric helicopters’ motor technology and the widespread use of electric drive rotors, more aircraft use electric rotors to provide thrust and directional control. For a helicopter tail rotor, the wake of the main rotor influences the tail rotor’s inflow and wake. In the procedure of controlling, crosswind will also cause changes to the tail disk load. This paper describes requirements and design principles of an electric motor drive and variable pitch tail rotor system. A particular spoke-type architecture of the motor is designed, and the performance of blades is analyzed by the CFD method. The demand for simplicity of moving parts and strict constraints on the weight of a helicopter makes the design of electrical and mechanical components challenging. Different solutions have been investigated to propose an effective alternative to the mechanical actuation system. A test platform is constructed which can collect the dynamic response of the thrust control. The enhancement of the response speed due to an individual motor speed control and variable-pitch system is validated.     

Research on a six-phase permanent magnet synchronous motor system at dual-redundant and fault tolerant modes in aviation application

With the development of more/all electrical aircraft technology,an electro-mechanical actuator (EMA) is more and more used in an aircraft actuation system.The motor system,as the crucial part of an EMA,usually adopts the redundancy technology or fault tolerance technology to improve the reliability.To compare the performances of these two motor systems,a 10-pole/ 12-slot six-phase permanent magnet synchronous motor (PMSM) is designed with the concentrated single-layer winding,which is able to operate at dual-redundant and fault tolerant modes.Furthermore,the position servo performances of the six-phase PMSM at dual-redundant and fault tolerant modes are analyzed,including the normal and fault conditions.In addition,a variable structure proportional-integral-derivative (PID) control strategy is proposed to solve the performance degradation problem caused by phase current saturation.Simulation and experimental results show that the fault tolerant PMSM has a better position servo performance than the dual-redundant PMSM,and the variable structure PID control strategy is able to improve the performance due to phase current saturation.     

等离子体气动激励体积力的实验研究

等离子体流动控制作为一种新概念主动流动控制技术,其物理作用依据之一是“动力效应”。体积力作为表征“动力效应”的重要参数,对研究等离子体流动控制的原理具有重要意义。介绍了实验原理及系统的基本组成,对等离子体气动激励体积力进行了实验测量。结果表明：体积力的大小在mN量级;固定激励频率,激励电压增大时,体积力增大,且线性关系非常明显;固定激励电压,体积力受激励频率的影响不大。     

微系统集成用倒装芯片工艺技术的发展及趋势

倒装芯片(Flip Chip，FC）技术是一种应用广泛的集成电路电子封装技术。随着电子产品不断向小型化和多功能化方向升级，尤其是在微系统集成领域飞速发展的驱动下，FC技术也在不断发展以满足细节距和极细节距芯片的封装要求。同时，FC技术也在工业化的过程中追求着性能、成本和封装效率的平衡。将FC封装体分为芯片凸点、基板以及底填充材料三个主要部分，深入讨论了FC封装的主流工艺和新兴工艺，介绍了各个工艺的流程及优缺点。此外，还分析了FC封装体在热、力以及电载荷作用下的可靠性问题。     

FEL system for energy transmission

The use of a free electron laser (FEL) as the power source for transmission from Earth stations to space assets is discussed. Considerations of requirements including net power transmitted, system reliability, system availability, cost, and technical maturity are addressed to determine a reasonable development path to an optimal system. Various applications of transmitted power are examined such as supplementary power to communications satellites, orbit raising through the use of electric and thermal thrusters, supplementary power to manned orbiters and space stations. It is seen that each of these applications leads to different stages of infrastructure development, and that a program following a near optimal development path can lead to a system that has justifiable investments for the services delivered at each stage past the initial technology demonstration     

轻型自主爬行制孔系统集成控制技术

针对机身筒段大部件的装配需求,设计了由自主多足移动机构与多功能末端执行器两大功能模块组成的轻型自主爬行制孔系统。基于集成控制的总体需求,设计了上下位机分层控制体系。利用Microsoft Visual Studio平台开发了上位机集成控制软件,用以规划整个钻铆系统的加工任务,监测现场加工任务的执行情况。利用德国倍福软PLC技术实现对整个系统终端硬件的实时控制。在明确了集成控制的总体方案后,设计了基于工业网络的硬件组态和基于多软件平台的软件组态。最后,在不同倾斜角度的曲面工装上进行了机器人的行走和钻孔试验。试验结果表明轻型自主爬行制孔系统结构设计合理,集成控制系统性能稳定,能够稳定实现行走和钻孔功能,制孔质量满足要求。     

多电飞机电气系统关键技术研究

介绍了多电飞机电气系统关键技术的研究现状和发展趋势,阐述了电源系统结构,PSP和ELMC的结构与功能,电源系统BIT技术与容错技术以及电力作动技术等关键技术,并探讨了上述关键技术的设计方案。     

飞行器智能结构系统研究进展与关键问题

 飞行器智能结构是由传感器、驱动器、控制元件和基体结构组成的集成系统,它具有承载、检测、判断与动作等功能,可显著提升飞行器的性能。根据国内外飞行器智能结构系统研究的最新进展,论述了飞行器结构动力响应主动控制、智能机翼、旋翼以及飞行载荷谱监测与结构损伤诊断等的基本原理与技术问题;指出了飞行器智能结构系统研究在埋入式功能元件、复杂非线性多场耦合系统的动力学建模与控制以及智能结构系统中的损伤和失效问题等方面所面临的关键技术问题和挑战。     

等离子体流动控制研究进展与展望

等离子体流动控制是基于等离子体气动激励的新型主动流动控制技术,具有响应时间短、激励频带宽等显著技术优势,在改善飞行器/发动机空气动力特性方面具有广阔的应用前景,已成为国际上等离子体动力学与空气动力学交叉领域的前沿研究热点。鉴于此,从介质阻挡放电(DBD)、电弧放电等离子体气动激励特性,等离子体气动激励抑制流动分离、控制附面层、控制激波与激波/附面层干扰、控制压气机与涡轮内部流动、控制管道流动和飞行控制等方面,综合评述了国际上等离子体流动控制的研究进展情况;从创新等离子体气动激励方式,揭示等离子体气动激励与复杂流动的非定常耦合机制,突破等离子体流动控制系统关键技术等方面,对未来的发展进行展望。     

High energy density regenerative fuel cell systems for terrestrialapplications

Regenerative Fuel Cell System (RFCS) technology for energy storage has been a NASA power system concept for many years. Compared to battery-based energy storage systems, RFCS has received relatively little attention or resources for development because the energy density and electrical efficiency were not sufficiently attractive relative to advanced battery systems. Even today, RFCS remains at a very low technology readiness level (TRL of about 2 indicating feasibility has been demonstrated). Commercial development of the Proton Exchange Membrane (PEM) fuel cells for automobiles and other terrestrial applications and improvements in lightweight pressure vessel design to reduce weight and improve performance make possible a high energy density RFCS energy storage system. The results from this study of a lightweight RFCS energy storage system for a remotely piloted, solar-powered, high altitude aircraft indicate an energy density up to 790 wh/kg with electrical efficiency of 53.4% is attainable. Such an energy storage system would allow a solar-powered aircraft to carry hundreds of kilograms of payload and remain in flight indefinitely for use in atmospheric research, Earth observation, resource mapping, and telecommunications. Future developments in the areas of hydrogen and oxygen storage, pressure vessel design, higher temperature and higher pressure fuel cell operation, unitized regenerative fuel cells, and commercial development of fuel cell technology will improve both the energy density and electrical efficiency of the RFCS     

等离子体气动激励改善增升装置气动性能的试验

针对流动分离导致飞机增升装置气动性能下降的问题,进行了脉冲等离子体气动激励抑制增升装置流动分离的试验。研究了等离子体气动激励的频率、占空比及激励位置等参数对流动控制效果的影响。研究结果表明：等离子体气动激励通过加速近壁面附面层,增强附面层内的能量掺混,可有效抑制主翼和襟翼表面的流动分离,改善增升装置气动性能。在主翼前缘施加激励,可有效控制主翼表面大迎角下的失速分离,最大升力系数增大18.1%、临界失速攻角提高4°;在襟翼前缘施加激励,可有效抑制襟翼表面的流动分离,显著减小阻力,在4°迎角下,将试验模型阻力系数减小了28.7%,升力系数提高了7.1%。占空比对控制效果有较大影响,当占空比为10%～30%时,激励的非定常性更强,控制效果最好;占空比为50%的控制效果次之,占空比为100%时的控制效果最差。来流速度越高,逆压梯度越大,流动分离更难被抑制,控制效果也变差。该研究为在增升装置上应用等离子体流动控制技术提供了理论和方法的基础。