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Unlike monocrystalline cubic boron nitride (CBN), polycrystalline CBN (PCBN) shows not only higher fracture resistance induced by tool-workpiece interaction but also better self-sharpening capability; therefore, efforts have been devoted to the study of PCBN applications in manufacturing engineering. Most of the studies, however, remain qualitative due to difficulties in experimental observations and theoretical modeling and provide limited in-depth understanding of the self-sharpening behavior/mechanism. To fill this research gap, the present study investigates the self-sharpening process of PCBN abrasives in grinding and analyzes the macro-scale fracture behavior and highly localized micro-scale crack propagation in detail. The widely employed finite element (FE) method, together with the classic Voronoi diagram and cohesive element technique, is used considering the pronounced success of FE applications in polycrystalline material modeling. Grinding trials with careful observation of the PCBN abrasive morphologies are performed to validate the proposed method. The self-sharpening details, including fracture morphology, grinding force, strain energy, and damage dissipation energy, are studied. The effects of maximum grain cut depths (MGCDs) and grinding speeds on the PCBN fracture behavior are discussed, and their optimum ranges for preferable PCBN self-sharpening performance are suggested. 相似文献
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PCBN刀具切削高温合金切削力试验分析 总被引:1,自引:0,他引:1
近些年来,航空制造业的巨大进步推动了高温合金,特别是镍基高温合金的高速发展。高温合金材料的难加工问题是目前制造业的难点,其在切削过程中存在切削力大、切削温度高等现象,直接影响到工件加工表面质量和刀具使用寿命等,因此对切削力进行测量和分析是研究高温合金切削加工的有效途径。探究PCBN刀具切削高温合金切削力变化规律,首先阐述高温合金的材料特性及加工特点;其次设计并进行单因素和正交试验,探讨负倒棱对切削力的作用和影响规律,建立切削高温合金切削力预测模型;最后实现预测模型的优化,并与试验数据对比验证,为高温合金工艺参数优化起到参考和借鉴作用。 相似文献
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