Methods to determine stress profile in ALT based on theoretical life models

With the recent products being more reliable,engineers cannot obtain enough failure or degradation information through the design period and even the product lifetime,therefore,accelerated life test(ALT)has become the most popular way to quantify the life characteristics of products.Test design is the most essential topic,such as testing duration,stress profile,data inference,etc.In this paper,a method and procedure based on theoretical life models is proposed to determine the accelerated stress profile.Firstly,the method for theoretical life calculation is put forward based on the main failure mechanism analysis and the theoretical life models.Secondly,the method is provided to determine the accelerated stress profile,including the method to determine the accelerated stress types and the stress range on the basis of the main failure mechanism analysis,the method to determine the acceleration factor and the accelerated stress level based on life quantitative calculation models,and the collaborative analysis method of the accelerated test time while taking the multiple failure mechanisms into consideration.Lastly,the actuator is taken as an example to describe the procedure of the method and the engineering applicability and the validity are verified.     

危害性矩阵分析中故障模式影响概率的确定方法

危害性矩阵分析是进行产品分析和指导改进措施的重要手段,为了解决通过经验决定故障模式影响概率的现状,需采用更加实用客观的方法。根据定量危害性矩阵分析的原理和方法,首先收集故障模式影响概率经验估计法的参照依据和取值范围;然后提出采用故障树计算故障模式影响概率的方法,并用算例进行验证,结果表明故障树计算法避免了人为因素的影响,计算量小,准确性好;最后给出故障模式影响概率的确定流程。     

可靠性增长试验的计划曲线及其参数研究

在用杜安（Ｄｕａｎｅ）增长模型制定可靠性增长试验的计划曲线时，确定总试验时间经常会遇到缺乏数据、经验和经费不足等困难。本文利用杜安增长模型导出了总试验时间的计算公式，并对影响总试验时间的诸参数进行了分析，提出了选取这些参数的原则和方法，对制定具体的计划曲线有一定的指导意义。     

Multi-objective optimization of different dome reinforcement methods for composite cases

A multi-objective optimization method was proposed for different dome reinforcement methods of a filament-wound solid rocket motor composite case based on a Radial Basis Function (RBF) model. Progressive damage of the composite case was considered in a simulation based on Hashin failure criteria, and simulation results were validated by hydraulic burst tests to precisely predict the failure mode, failure position, and burst pressure. An RBF surrogate model was established and evaluated by Relative Average Absolute Error (RAAE), Relative Maximum Absolute Error (RMAE), Root Mean Squared Error (RMSE), and R² methods to improve the optimization efficient of dome reinforcement. In addition, the Non-dominated Sorting Genetic Algorithm (NSGA-II) was employed to establish multi-objective optimization models of variable-angle and variable-polar-radius dome reinforcements to investigate the coupling effect of the reinforcement angle, reinforcement layers, and reinforcement range on the case performance. Optimal reinforcement parameters were obtained and used to establish a progressive damage model of the composite case with dome reinforcement. In accordance with progressive damage analysis, the burst pressure and performance factor were obtained. Results illustrated that variable-angle dome reinforcement was the optimal reinforcement method compared with variable-polar-radius dome reinforcement as it could not only ensure the reinforcement angle’s continuous changing but also decrease the mass of composite materials. Compared with the unreinforced case, the reinforced case exhibited an increase in the burst pressure and performance factor of 36.1% and 23.5%, respectively.     

不同拉伸速率下改性双基推进剂的力学特性

为研究改性双基推进剂力学性能的率相关性,开展了不同速率下改性双基推进剂单轴拉伸力学性能试验,并利用扫描电镜对拉伸断面的形貌进行了观察,分析了拉伸速率对推进剂力学性能以及断面形貌的影响,以及不同拉伸速率下的破坏模式。结果表明：随拉伸速率的增加,推进剂应力-应变曲线逐渐出现应变强化现象,且现象越来越明显;推进剂的初始模量、强度随拉伸速率的增大呈现上升趋势;推进剂的断裂伸长率随拉伸速率的增大,呈现先上升后下降的趋势,在0.24%·s-1应变速率附近达到极值;随拉伸速率的增大,推进剂的破坏模式分别表现为颗粒“脱湿”、基体断裂、颗粒断裂。     

1420 铝锂合金同种异种自冲铆单搭接头力学性能

为探究1420铝锂合金自冲铆接头的力学性能,本文采用自冲铆连接设备对1420铝锂合金(AL1420)同种及其与铜合金(H62)异种板材组合进行铆接,并通过拉伸-剪切试验测试接头的力学性能,运用SPSS数据分析软件对接头的最大载荷和最大位移量进行分析。结果表明:AL1420-AL1420和AL1420-H62两种接头的失效形式皆为铆钉从下板拉脱,铆钉头与上板接触区域出现不同程度撕裂;H62-AL1420接头除铆钉从下板拉脱,铆钉头与下板接触区域仅出现凹陷。AL1420-AL1420接头最大载荷最高(6 026.8 N),能量吸收性能最好(16.84 J)。对于异种板材组合,H62-AL1420接头的最大载荷(5 304.0 N)大于AL1420-H62接头(5 229.3 N),AL1420-H62接头的能量吸收值(16.79 J)大于H62-AL1420接头(15.08 J),异种板材铆接时则优先采用能量吸收性能较好的AL1420-H62搭接形式。     

A generalized rough set-based information filling technique for failure analysis of thruster experimental data

Interval-valued data and incomplete data are two key problems for failure analysis of thruster experimental data and have been basically solved by the proposed methods in this paper. Firstly, information data acquired from the simulation and evaluation system formed as intervalvalued information system （IIS） is classified by the interval similarity relation. Then, as an improvement of the classical rough set, a new kind of generalized information entropy called ＂H＇-information entropy＂ is suggested for the measurement of uncertainty and the classification ability of IIS. There is an innovative information filling technique using the properties of H＇-information entropy to replace missing data by some smaller estimation intervals. Finally, an improved method of failure analysis synthesized by the above achievements is presented to classify the thruster experimental data, complete the information, and extract the failure rules. The feasibility and advantage of this method is testified by an actual application of failure analysis, whose performance is evaluated by the quantification of E-condition entropy.     

民用飞机起落架恢复周期抽样方法研究

民用飞机起落架抽样具有长周期、高成本的特点,样本量和抽样次数是重要的影响因素。以IP44 为中心研究民用飞机起落架抽样样本量的确定问题,提出以实际机龄区间和运行环境为基础的样本分布和样本筛选方法,在此基础上运用线性分析方法对观测故障进行趋势预测分析,并建立起落架恢复间隔假设检验准则,对提出的方法进行验证分析。结果表明：...     

飞机飞行事故的原因分析及预防

简要分析在造成飞行事故的原因中，人为因素的重要性，阐明为预防飞机飞行事故的发生，提出一种提高飞行员素质，减少人为因素造成飞行事故的研究方法－故障飞行模拟训练，如设置飞行主操纵系统等故障，由飞行员进行故障飞行模拟训练和研究，通过模拟训练，使飞行员了解和掌握故障发生时的操纵感觉和飞机的反应特点及处置方法，提高飞行员在应急情况下的处置能力，以避免在实际飞行中可能发生的飞行事故。     

缠绕角度对碳/环氧厚壁管件轴压性能影响的实验研究

文摘采用缠绕工艺制备了20°、30°和40°三种缠绕角度的碳/环氧厚壁管件,通过轴压实验研究了缠绕角度对厚壁管件的轴压模量和轴压强度的影响,并对轴压破坏模式进行了分析。实验测得轴向模量值比有限元模型计算值偏小,破坏模式为纤维层向外崩裂破坏与有限元分析结果一致。