A cost driven predictive maintenance policy for structural airframe maintenance

Airframe maintenance is traditionally performed at scheduled maintenance stops.The decision to repair a fuselage panel is based on a fixed crack size threshold,which allows to ensure the aircraft safety until the next scheduled maintenance stop.With progress in sensor technology and data processing techniques,structural health monitoring (SHM) systems are increasingly being considered in the aviation industry.SHM systems track the aircraft health state continuously,lead ing to the possibility of planning maintenance based on an actual state of aircraft rather than on a fixed schedule.This paper builds upon a model-based prognostics framework that the authors developed in their previous work,which couples the Extended Kalman filter (EKF) with a first order perturbation (FOP) method.By using the information given by this prognostics method,a novel cost driven predictive maintenance (CDPM) policy is proposed,which ensures the aircraft safety while minimizing the maintenance cost.The proposed policy is formally derived based on the trade-off between probabilities of occurrence of scheduled and unscheduled maintenance.A numerical case study simulating the maintenance process of an entire fleet of aircrafts is imple mented.Under the condition of assuring the same safety level,the CDPM is compared in terms of cost with two other maintenance policies:scheduled maintenance and threshold based SHM maintenance.The comparison results show CDPM could lead to significant cost savings.     

CREAM: 70 days of flight from 2 launches in Antarctica

The Cosmic-Ray Energetics And Mass balloon-borne experiment has been launched twice in Antarctica, first in December 2004 and again in December 2005. It circumnavigated the South Pole three times during the first flight, which set a flight duration record of 42 days. A cumulative duration of 70 days within 13 months was achieved when the second flight completed 28 days during two circumnavigations of the Pole on 13 January 2006. Both the science instrument and support systems functioned extremely well, and a total 117 GB of data including 67 million science events were collected during these two flights. Preliminary analysis indicates that the data extend well above 100 TeV and follow reasonable power laws. The payload recovered from the first flight has been refurbished for the third flight in 2007, whereas the payload from the second flight is being refurbished to be ready for the fourth flight in 2008. Each flight will extend the reach of precise cosmic-ray composition measurements to energies not previously possible.     

Preliminary results from the second flight of CREAM

Launched from McMurdo (Antarctica) in December 2005, the balloon experiment CREAM (cosmic ray energetics and mass) collected about 15 million triggers during its second flight of 28 days. Redundant charge identification, by two pixelated silicon arrays and a time resolved pulse shaping technique from a scintillator system, allowed a clear signature of the primary nuclei. The energy was measured with a tungsten/SciFi calorimeter preceded by a graphite target. Preliminary results from the analysis of the data of the second flight are presented.     

QFT force loop design for the aerodynamic load simulator

A dynamic load simulator which can reproduce on-ground the aerodynamic hinge moment of a control surface is an essential rig for conducting performance and stability tests of aircraft actuation systems. The hinge moment varies widely over the flight envelope, depending on the specific flight condition and maneuvering status. To replicate the wide spectrum of this hinge moment variation within some accuracy hounds, a force controller is designed based on the Quantitative Feedback Theory (QFT). A dynamic model of the load actuation system Is derived, and compared with experimental results. Through this comparison, a nominal model of the load actuation system with some uncertainty bounds is developed. The efficacy of the QFT force controller is verified by a numerical simulation, in which combined aircraft dynamics, flight control law and hydraulic actuation system dynamics of the aircraft control surface are considered     

Updated TUS space fluorescence detector for study of UHECR

The TUS (Tracking Ultra-violet Set up) space fluorescence detector has to be launched in 2010 as a separated platform in Foton (Bion) mission prepared by the Samara enterprise. This detector was designed for another satellite and the updated variant of the TUS detector for a new platform is presented. The data on UV glow of the atmosphere obtained in operation of one pixel of the TUS detector on board the Moscow State University “Universitetsky-Tatiana” satellite was taken into account in design of the updated TUS detector. The data on UV transient flashes registered in “Universitetsky-Tatiana” mission are of special interest. Electronics of the TUS detector able to select and register different types of UV events in the atmosphere is presented.     

First measurements of cosmic-ray nuclei at high energy with CREAM

The balloon-borne cosmic-ray experiment CREAM-I (Cosmic-Ray Energetics And Mass) recently completed a successful 42-day flight during the 2004–2005 NASA/NSF/NSBF Antarctic expedition. CREAM-I combines an imaging calorimeter with charge detectors and a precision transition radiation detector (TRD). The TRD component of CREAM-I is targeted at measuring the energy of cosmic-ray particles with charges greater than Z ∼ 3. A central science goal of this effort is the determination of the ratio of secondary to primary nuclei at high energy. This measurement is crucial for the reconstruction of the propagation history of cosmic rays, and consequently for the determination of their source spectra. First scientific results from this instrument are presented.     

MODAL DISCONTINUOUS GALERKIN METHOD FOR SHOCK WAVE STRUCTURES

The discontinuous Galerkin （DG） finite element method has been popular as a numerical technique for solving the conservation laws, In the present study, in order to investigate the shock wave structures in highly thermal nonequilibrium, an explicit modal cell-based DG scheme is developed for solving the conservation laws in conjunction with nonlinear coupled constitutive relations （NCCR）. Convergent iterative methods for solving alge- braic constitutive relations are also implemented in the DG scheme. It is shown that the new scheme works well for all Mach numbers, for example, Ma = 15.     

Sensitivity analyses of satellite propulsion components with their thermal modelling

Performing the sensitivity analyses of the contact conduction and the position of thermostat on the basis of the thermal model established, the study of thermal design is accomplished for the preparation of possible mechanical interface change of the satellite propulsion system depending on the satellite system design. A relatively simple thermal model is taken into consideration for the convenience of the analysis. A variety of the spacecraft bus voltages and the contact resistances are examined as well as the position of thermostat on propulsion components. As a consequence, even though the mechanical interface condition is changed on the same module, the successful thermal design could be achieved if we design the heater to have sufficiently large power with reference to the heritage value of contact resistance. Besides the reasonable performance on the thermal control is assured with the thermostat location errors, if the uncertainty in the position of thermostat is not quite large when assembling tank module.