Cutting path-dependent machinability of SiCp/Al composite under multi-step ultra-precision diamond cutting

Particle-tool interactions, which govern the synergetic deformation of SiC particle reinforced Al matrix composites under mechanical machining, strongly depend on the geometry of particle position residing on cutting path. In the present work, we investigate the influence of cutting path on the machinability of a SiCp/Al composite in multi-step ultra-precision diamond cutting by combining finite element simulations with experimental observations and characterization. Be consistent with experimentally characterized microstructures, the simulated SiCp/Al composite is considered to be composed of randomly distributed polygonally-shaped SiC particles with a volume fraction of 25vol%. A multi-step cutting strategy with depths of cut ranging from 2 to 10 μm is adopted to achieve an ultimate depth of cut of 10 μm. Intrinsic material parameters and extrinsic cutting conditions utilized in finite element simulations of SiCp/Al cutting are consistent with those used in corresponding experiments. Simulation results reveal different particle-tool interactions and failure modes of SiC particles, as well as their correlations with machining force evolution, residual stress distribution and machined surface topography. A detailed comparison between numerical simulation results and experimental data of multi-step diamond cutting of SiCp/Al composite reveals a substantial impact of the number of cutting steps on particle-tool interactions and machined surface quality. These findings provide guidelines for achieving high surface finish of SiCp/Al composites by ultra-precision diamond cutting.     

Spacecraft formation flying control around L2 sun-earth libration point using on–off SDRE approach

In this paper, on–off SDRE control approach is presented for spacecraft formation flying control around sun-earth L2 libration point. Orbits around libration points are significant targets for many space missions mainly because of efficient fuel consumption. Furthermore, less propellant usage can be achieved by considering optimal control approaches in spacecraft formation flying control design. Among various nonlinear and optimal control methods, SDRE has shown to be a popular controller in various missions due to the privileges including efficiency, accuracy and robustness. The spacecraft are assumed to have on–off thrusters as actuators. It requires them to be fed with a sequence of on–off pulses which is regarded as a challenge for spacecraft designers. Hence, the main contribution of this paper is designing an on–off SDRE approach for the formation flight around sun-earth L2 point with uncertainty with energy and accuracy considerations. Including on–off input as a constraint is not feasible for SDRE implementation because it makes the system non-affine. An alternative is utilizing an integral action technique and an auxiliary control to make the system affine which leads to on–off SDRE approach. It has also been shown that the proposed method is robust against parametric uncertainties of the states. Present study aims to design an energy-beneficial, simple and attractive controller for a complex nonlinear system with on–off inputs and uncertainty in CRTBP. Simulation results show that the on–off SDRE control could provide the formation flight around L2 point with high accuracy using less energy consumption.     

Ionospheric total electron content response to annular solar eclipse on June 21, 2020

The effects of physical events on the ionosphere structure is an important field of study, especially for navigation and radio communication. The paper presents the spatio-temporal ionospheric TEC response to the recent annular solar eclipse on June 21, 2020, which spans across two continents, Africa and Asia, and 14 countries. This eclipse took place on the same day as the June Solstice. The Global Navigation Satellite System (GNSS) based TEC data of the Global Ionosphere Maps (GIMs), 9 International GNSS Service (IGS) stations and FORMOSAT-7/COSMIC-2 (F7/C2) were utilized to analyze TEC response during the eclipse. The phases of the TEC time series were determined by taking the difference of the observed TEC values on eclipse day from the previous 5-day median TEC values. The results showed clear depletions in the TEC time series on June 21. These decreases were between 1 and 9 TECU (15–60%) depending on the location of IGS stations. The depletions are relatively higher at the stations close to the path of annular eclipse than those farther away. Furthermore, a reduction of about ?10 TECU in the form of an equatorial plasma bubble (EPB) was observed in GIMs at ~20° away from the equator towards northpole, between 08:00–11:00 UT where its maximum phase is located in southeast Japan. Additionally, an overall depletion of ~10% was observed in F7/C2 derived TEC at an altitude of 240 km (hmF2) in all regions affected by the solar eclipse, whereas, significant TEC fluctuations between the altitudes of 100 km ? 140 km were analyzed using the Savitzky-Golay smoothing filter. To prove TEC depletions are not caused by space weather, the variation of the sunspot number (SSN), solar wind (V_SW), disturbance storm-time (Dst), and Kp indices were investigated from 16th to 22nd June. The quiet space weather before and during the solar eclipse proved that the observed depletions in the TEC time series and profiles were caused by the annular solar eclipse.     

GEO/IGSO混合区域导航星座的设计与优化算法

区域导航星座能够以较低成本和较短时间获得目标区域导航能力，且地球同步轨道是构建非极区区域导航星座的重要轨道类型。提出一种基于GEO（地球静止轨道）和IGSO（倾斜地球同步轨道）的区域导航星座设计方法。基于星下点轨迹特性构造对称星座设计参数和优化参数集，并考虑地球扁率长期摄动影响，计算星座轨道参数。以导航服务区的统计GDOP（几何精度因子）为目标函数，利用差分进化算法构建星座优化模型。以印度IRNSS的7星星座为例，仿真检验了设计和优化算法的正确性，讨论了IRNSS星座优化构型和轨道类型选取。本方法采用的对称星座设计参数少，能够提升GEO/IGSO混合区域导航星座的全局优化效率，为后续非对称星座快速提供最佳星数和构型设计。     

SiC/CVD SiC复合涂层的抗氧化及抗热震性能研究

为了提高C/SiC复合材料耐高温性能,采用泥浆浸渍裂解与真空化学气相沉积(CVD)在材料表面制备了SiC/CVD SiC复合涂层,通过XRD、SEM分析了涂层组成与结构;研究了复合涂层的高温抗氧化(700～1 500℃)和抗热震性能。结果表明,泥浆浸渍法制备的SiC涂层具有一定的封孔效果,可使材料开孔率下降,但高温抗氧化效果并不佳,1 200℃氧化10 min后材料弯曲强度保留率下降明显仅有86%。CVD SiC涂层结构致密,与SiC封孔涂层结合较好,在700～1 500℃具有较好的抗氧化效果,随着氧化温度的升高,氧化后涂层完好,表面O元素逐渐增加,材料失重率缓慢增加但不大于0.5%,且材料性能并未下降。涂层材料在1 200℃-10 min短时热震5次后材料弯曲强度保留率仍有95%以上,且未出现开裂、剥落等热震损伤。在1 200℃-30 min长时热震10次后,涂层材料基本被完全氧化,材料失去保护作用,弯曲强度下降至90%左右。     

基于代理模型全局优化的自适应参数化方法

对于翼型气动隐身设计问题，设计变量的配置对设计结果影响很大，而简单地增加设计变量不能保证得到理想的结果。提出一种适用于代理模型全局优化的自适应参数化方法：利用全局敏感性分析方法——基本效应法，得到设计空间关于目标函数的敏感区域信息，并以此为根据增加设计变量；利用节点插入算法将低维样本在高维空间内进行重构，避免了重新取样的工作量。相对于传统固定设计空间维度方法，自适应参数化方法在设计空间的敏感区域扩展维度，能够更加精准地描述外形并反映目标的变化趋势。通过飞翼布局翼型的气动隐身优化算例，证实自适应参数化方法可以大幅提高优化设计质量和效率。     

Topology optimization in lightweight design of a 3D-printed flapping-wing micro aerial vehicle

Topology optimization is an effective method to obtain a lightweight structure that meets the requirements of structural strength. Whether the optimization results meet the actual needs mainly depends on the accuracy of the material properties and the boundary conditions, especially for a tiny Flapping-wing Micro Aerial Vehicle (FMAV) transmission system manufactured by 3D printing. In this paper, experimental and numerical computation efforts were undertaken to gain a reliable topology optimization method for the bottom of the transmission system. First, the constitutive behavior of the ultraviolet (UV) curable resin used in fabrication was evaluated. Second, a numerical computation model describing further verified via experiments. Topology optimization modeling considering nonlinear factors, e.g. contact, friction and collision, was presented, and the optimization results were verified by both dynamic simulation and experiments. Finally, detailed discussions on different load cases and constraints were presented to clarify their effect on the optimization. Our methods and results presented in this paper may shed light on the lightweight design of a FMAV.     

高速开关阀控电液位置伺服系统自适应鲁棒控制

为研究高精度的液压缸位置跟踪控制问题，设计了高速开关阀和换向阀组合控制液压缸的结构方案，并通过实验分析了高速开关阀的静态流量特性。建立了液压缸的连续可微摩擦模型，利用粒子群优化算法对其参数进行辨识。建立了系统的非线性数学模型，基于非连续参数映射和反步法设计了直接自适应鲁棒控制器，通过参数在线自适应调节来更新估计值和鲁棒反馈项支配参数不确定性，实验结果表明:在跟踪幅值为5mm，频率为0.4Hz的正弦信号时，最后一个周期的最大跟踪误差、平均跟踪误差及其标准差分别为0.638、0.25mm和0.405mm，与传统PID控制器相比，控制精度显著提升，旨在为实现高精度的数字阀控位置伺服技术提供有价值的参考。      

Review and propositions for the sliding/impact wear behavior in a contact interface

A thermal-solid-liquid complex operational environment induces structural interface developing a typical coupling sliding/impact wear behavior. It results in contact damage until systems fail, which may cause significant economic losses and catastrophic consequences. The key point of solving this problem is to reveal the coupling damage mechanism of the sliding/impact behavior in typical systems and life characterization under a complicate evolving environment. This has been a hot topic in the area of mechanical reliability. The main work in this paper can be concluded as follows. Firstly, the main industries in which the “sliding/impact behavior” takes place have been introduced. Then, existing studies on the wear mechanism and degree analysis are presented, which includes surface morphology analysis, wear debris analysis, and wear degree measurement. Meanwhile, existing problems in theoretical modeling and experiments in current research are summarized, so as to point out a bright direction for future research on wear prediction. They include interface contact modeling, mathematic coupling mechanism modeling, wear equation establishment, and wear life characterization, which can provide some new ideas for improving the existing studies on the sliding/impact wear behavior.