精密机械零件的统计尺寸公差

精密机械产品的发展要求具有高性能、高可靠性和高质量。如果用设计时减小公关的方法来保证精度，则将难以解决加工和装配中产生的问题。因此需要在采用尽可能大的公差值的民政部下满足精度一文将讨论一些实例，寻找借助于统计尺寸公差降低加工精度要求的办法。     

克服地球轨道空间碎片的航天器防护结构几何规划设计

文章描述了一个用于航天器防护结构综合优化的独特方法——几何规划优化技术,以减小暴露于流星体和空间碎片超高速碰撞环境下的航天器防护结构系统的重量。空间碎片和流星体环境由广义加权目标函数的公式来定义。通过Wilkinson,Burch和Nysmith超高速碰撞预示模型说明几何规划的性能。表明遵循几何规划形式的超高速碰撞模型,可以进行综合非线性设计优化。     

橡皮囊液压成形回弹补偿技术比较分析

橡皮囊液压成形工艺是航空钣金成形的主要方法之一,而回弹是影响其产品制造精度的主要缺陷。为提高航空钣金零件制造精准化制造水平,国内开展了大量的研究和实践,但各种方法的工程化应用程度并不理想。针对基于数值模拟的回弹预测方法和基于零件几何特征的快速回弹补偿方法进行综述,对比分析了两种方法的优缺点,并结合航空企业工程化应用实际需求提出将两种方法相结合的解决方案。     

Geometric calibration of Colour and Stereo Surface Imaging System of ESA’s Trace Gas Orbiter

There are many geometric calibration methods for “standard” cameras. These methods, however, cannot be used for the calibration of telescopes with large focal lengths and complex off-axis optics. Moreover, specialized calibration methods for the telescopes are scarce in literature. We describe the calibration method that we developed for the Colour and Stereo Surface Imaging System (CaSSIS) telescope, on board of the ExoMars Trace Gas Orbiter (TGO). Although our method is described in the context of CaSSIS, with camera-specific experiments, it is general and can be applied to other telescopes. We further encourage re-use of the proposed method by making our calibration code and data available on-line.     

Geometric error analysis of an over-constrained parallel tracking mechanism using the screw theory

This paper deals with geometric error modeling and sensitivity analysis of an overconstrained parallel tracking mechanism. The main contribution is the consideration of overconstrained features that are usually ignored in previous research. The reciprocal property between a motion and a force is applied to tackle this problem in the framework of the screw theory. First of all, a nominal kinematic model of the parallel tracking mechanism is formulated. On this basis, the actual twist of the moving platform is computed through the superposition of the joint twist and geometric errors. The actuation and constrained wrenches of each limb are applied to exclude the joint displacement. After eliminating repeated errors brought by the multiplication of wrenches, a geometric error model of the parallel tracking mechanism is built. Furthermore,two sensitivity indices are defined to select essential geometric errors for future kinematic calibration. Finally, the geometric error model with minimum geometric errors is verified by simulation with SolidWorks software. Two typical poses of the parallel tracking mechanism are selected, and the differences between simulation and calculation results are very small. The results confirm the correctness and accuracy of the geometric error modeling method for over-constrained parallel mechanisms.     

全微机化坐标数显与数据处理系统

本文介绍了一种全微计算机化的两坐标数显与数据处理系统。系统实现了机、光、电的一体化。在坐标信号的提取与读出过程中,用计算法和CRT显示代替了传统的电子细分和可逆计数器;12种基本测量软件及其35种组合软件、6种专用测量软件可以实现工件二维坐标的绝大部份测量任务,在少数情况下也可由用户编程,实现某些特殊的测量功能。     

线性尺寸未注公差标准演变及应用

从实际应用的角度出发，阐述了线性尺寸未注公差各标准的演变和主要特点，并提出了在机械加工应用中具有简明、省时、质优等特点。     

Accuracy enhancement of the spherical actuator with a two-level geometric calibration method

This paper presents a two-level geometric calibration method for the permanent magnet （PM） spherical actuator to improve its motion control accuracy. The proposed actuator is com- posed of a stator with circumferential coils and a rotor with multiple PM poles. Due to the assembly and fabrication errors, the real geometric parameters of the actuator will deviate from their design values. Hence, the identification of such errors is critical for the motion control tasks. A two-level geometric calibration approach is proposed to identify such errors. In the first level, the calibration model is formulated based on the differential form of the kinematic equation, which is to identify the geometric errors in the spherical joint. In the second level, the calibration model is formulated based on the differential form of torque formula, which is to calibrate the geometric parameters of the magnetization axes of PM poles and coils axes. To demonstrate the robustness and availability of the calibration algorithm, simulations are conducted. The results have shown that the proposed two-level calibration method can effectively compensate the geometric parameter errors and improve the positioning accuracy of the spherical actuator.     

公差原则中相关要求的计算问题

关于公差原则中的相关要求的计算问题 ,本文提出了两种方法 :计算法和图解法。运用这两种方法可以简化此类问题的计算过程 ,准确求得计算结果。     

Experimental and numerical investigation on surface quality for two-point incremental sheet forming with interpolator

The unsatisfied surface quality seriously impedes the wide application of incremental sheet forming (ISF) in industrial field. As a novel approach, the interpolator method is a promising strategy to enhance the surface quality in ISF. However, the mechanism for the improvement of surface quality and the influence of interpolator properties on surface roughness are not well understood. In this paper, the influences of process variables (i.e. tool diameter, step size and thickness of interpolators) on the forming process (e.g. surface roughness, forming force and geometric error) are investigated through a systematic experimental approach of central composite design (CCD) in two-point incremental sheet forming (TPIF). It is obtained that the increase in thickness of interpolators decreases the surface roughness in direction vertical to the tool path while increases the surface roughness in direction horizontal to the tool path. Nevertheless, the combined influence between thickness of interpolators and process parameters (tool diameter and step size) is limited. Meanwhile, the placement of interpolator has little influence on the effective forming force of blank. In addition, the geometric error enlarges with the increase of step size and thickness of interpolator while decreases firstly and then increase with an increase in tool diameter. Finally, the influencing mechanism of the interpolator method on surface quality can be attributed to the decrease of the contact pressure due to the increase of contact area with the unchanged contact force. Meanwhile, the interpolator method eliminates the sliding friction on the surface of blank due to the stable relative position between the blank and the interpolator.