A novel method for solving shortest tool length based on compressing 3D check surfaces relative to tool postures

Solving the shortest tool length quickly under a known tool trajectory in multi-axis machining of complex channel parts is an urgent problem in industrial production. To solve this problem, a novel and efficient method is proposed which is featured by extracting only a few necessary curves from the check surface instead of sampling the entire surface. By rotating and compressing the 3D check surface relative to all tool postures, the boundaries of the area occupied by the 2D compressed surfaces are the essential elements for determining the shortest tool length. A tracking-based numerical algorithm is introduced to efficiently solve the silhouette curves which are formed in compressing. To define the multi-taper shaped tool holding system (THS) which is commonly used in production, a characterization model for THS profile is established. A model for solving the shortest tool length is finally constructed based on the critical interference relationship between the THS profile and all compressed boundary curves. For acceleration, the boundary splines are segmented according to their knot vectors. Then a new concept called the axis-aligned tool length box (AATB) is introduced, which can provide a conservative range of tool length for a spline segment. By scanning the AATBs of all spline segments, the very few effective spline segments that may ultimately determine the shortest tool length are filtered out. This acceleration method makes the solution for the shortest tool length more focused and efficient. The results of experimental examples are also reported to validate the efficiency and accuracy of the proposed algorithm.     

精密复杂曲面零件多轴数控加工技术研究进展

多轴数控（CNC）加工是现代工业中的标志性加工技术,在能源、动力、国防、运载工具、航空航天等制造领域的关键零部件加工中占据着主导地位。随着这些领域中高端装备性能要求越来越高,涌现出一大批加工难度大、性能指标要求苛刻的精密复杂曲面零件,其加工已由以往单纯的形位精度要求,跃升为形位与性能指标并重的高性能加工要求,给传统的复杂曲面零件数控加工技术带来了严峻挑战。针对精密复杂曲面零件形位精度保证、加工效率提升及动态切削过程可控等关键技术问题,从多轴数控加工的高效加工路径设计、进给率规划以及加工动力学分析等方面,详细论述相关加工技术的研究现状、存在的难点和核心问题,指出可行的解决途径、突破方向和未来的发展趋势,为实现复杂曲面零件的高性能数控加工提供参考和依据。     

适合多种机床结构的数控系统5坐标变换库

研究了适合多种结构布局形式的统一坐标变换方法,开发出数控系统5坐标变换函数库,并作为坐标变换控制模块集成到数控系统中.分析了5坐标数控机床运动学模型,归纳出12种5坐标数控机床结构布局,并推导了对应的坐标变换数学算法.通过结构分析和数学变换将12种算法扩展归纳到3类基础算法,并基于3类基础算法开发出适合多种机床结构布局的5坐标变换库.利用机床三维仿真系统验证了5坐标变换库的可行性,并将该坐标变换库集成到北京航空航天大学开发的CH-2010开放式数控系统中.     

太阳能硅片精密切割技术及其特性研究

本文在对当前太阳能硅片常见切割技术及其特性进行分析和比较的基础上,提出数控超声振动切割太阳能硅片技术,为太阳能硅片的精密切割提供一种新的实用的加工方法.     

五轴数控机床后置处理算法研究

五轴数控加工技术基于五轴数控编程理论,对五轴机床的结构形式和运动特性进行分析,通过后置算法求解,得到后置处理坐标转换公式,并将前置处理产生的刀位数据文件(CLFS)转换成机床执行的CNC程序,再利用Visual Basic语言编程创建坐标转换界面,实现数控程序自动转换。     

基于KND1000M的龙门铣床数控改造技术

介绍了X2012龙门铣床数控化改造的方案及实施过程。首先介绍了设备改造前的状况,说明改造的必要性和可行性,然后介绍了本次改造的方案,改造中要注意的几个主要问题。给出了改造原理图,改造后的机械结构示意图总结了改造实施后的效果。     

数控系统故障的ANN与专家诊断系统的研究及应用

 分析了ＣＮＣ系统的故障特点,针对ＦＡＮＵＣ７数控系统,建立并比较了适用于ＣＮＣ故障的ＢＰ和ＢＡＭ两种ＡＮＮ诊断模型,探讨了模糊神经网络在ＣＮＣ故障诊断中的应用,给出了模糊ＡＮＮ识别ＭＡＣＳ５００数控机床伺服系统故障的数据和结果;介绍了所开发的ＣＮＣ系统故障诊断专家系统ＣＮＣ－ＤＥＳ的总体结构、知识表达与推理等,列举了该系统应用于ＣＮＣ故障诊断的情况和结论。     

铣削过程在线辨识与极点配置自适应控制

 研究了铣削加工过程的建模、参数在线辨识及自适应控制问题,为铣削过程建立了二阶离散传递函数模型,提出了一种修正的带遗忘因子递推最小二乘参数辨识算法,从而解决了普通递推最小二乘辨识算法中由于递推计算协方差矩阵衰退或膨胀引起辨识结果失真的问题,采用极点配置设计原理,为铣削过程推导了自适应控制的控制律。仿真和实验表明,修正的最小二乘辨识算法和极点配置自适应控制律是正确和可靠的,自适应控制器可获得所需的响应性能。     

MRF模型去雾算法在机场场面监视中的应用

面对日益严峻的雾霾天气对民航业的影响,在雾霾天气下的机场场面监视方面,文章提出了一种基于MRF模型的去雾霾算法,并利用CNC去雾霾效果评价体系与Retinex、He等传统去雾霾算法的去雾效果进行了对比,可以看出,MRF模型去雾霾算法对场面监视的雾霾图像具有较好的效果性和鲁棒性。     

Path,feedrate and trajectory planning for free-form surface machining: A state-of-the-art review

Nowadays, free-form surfaces have been widely used in various industrial fields. They are usually machined by CNC machine tools, but recently have also begun to be manufactured by industrial robotic arm manipulators, thanks to low cost, large operation reaching space and high machining flexibility of robot. So far, various methodologies have been proposed to improve efficiency and quality of free-form surface machining, thus this paper aims at providing a state-of-the-art review on research advances in free-form surface machining. In this review, tool path generation, feedrate scheduling in Cartesian space and trajectory planning in joint space are focused for both CNC machining and robot machining, and their research statues, existing difficulties and key issues are discussed in detail. Finally, the feasible routes, breakthrough points and future development trend are also expounded.