复杂凸凹曲率飞机蒙皮充液成形技术研究与应用

随着飞机气动、隐身等性能要求的提高,飞机外形曲率更加异形化,大量应用复杂凸凹曲率蒙皮,传统的拉伸成形方法已经不能完全满足新一代飞机蒙皮加工的要求。基于生产某型号飞机复杂凸凹曲率蒙皮这一背景,介绍了充液成形基本原理及关键技术,利用有限元数值模拟方法,分析板材充液成形过程中液室压力、厚度减薄率、板材失稳及贴胎度的变化规律,优化工艺参数,并且根据数值模拟结果指导工业生产。理论分析和现场实践证明:充液成形技术为复杂凸凹曲率蒙皮零件的制造提供了新的工艺方法,满足新一代飞机的凸凹曲率外形蒙皮的制造要求。     

某型飞机空中受油管自动开锁故障分析

针对某型飞机空中受油管在收上位置钢珠锁自动开锁故障,对空中受油管液压收放系统、电路控制系统、收上位置钢珠锁工作原理进行分析,比对钢珠锁开锁压力理论计算和收放系统回油压力测试试验结果,找出空中受油管收上位置钢珠锁自动开锁原因,提出改进建议。     

Effect of protrusion amount on gas ingestion of radial rim seal

In this paper, the effect of different amount of protrusion on various parameters in rotor–stator system was experimentally studied by measuring CO₂ concentration and pressure, in order to obtain the optimal protrusion amount. The parameters of different dimensionless sealing flow were measured under the condition that the annulus Reynolds number was 4.39 × 10⁵ and the rotating Reynolds number was 1.05 × 10⁶. The results show that the change of the amount of protrusions has little effect on the static pressure in the cavity, and the static pressure change near the sealing ring is almost negligible. But the total pressure and sealing efficiency increase first and then decrease with the increase of the amount of protrusion. The variation of power consumption is the same. A complex vortex structure will appear at the high radius region when the protrusion is installed. On the other hand, the protrusion can effectively reduce the minimum sealing flow of the rotor–stator cavity. Furthermore, considering the sealing efficiency and power consumption, the best range of the protrusion amount is about 36. The ratio near this range can optimally balance the alleviation of the gas ingestion and the reduction of the power consumption.     

大涵道比风扇/增压级进气畸变数值模拟研究

为探究进口总压畸变下大涵道比风扇/增压级内部流场的主要特征，基于三维彻体力模型的思想，开发了一套能够实现风扇/增压级内外涵联算功能的三维数值计算程序。利用该程序模拟了某大涵道比风扇/增压级在周向总压畸变进气下的三维流场。计算结果表明：大涵道比风扇单转子不同叶高处的畸变传递特征差异较大，转子出口总压畸变强度由叶根到叶尖逐渐降低，在叶尖处衰减为最小值1.5%；在转子出口相应诱导出的总温畸变强度由叶根到叶尖逐渐升高，在叶尖处达到最大值1.4%；进口周向总压畸变导致风扇转子总压比下降0.5%，而风扇转子出口形成的总压总温复合畸变导致增压级总压比下降2%；总压畸变在增压级中呈逐级衰减趋势，而高温畸变区的周向范围在逐级增加。     

等离子体助燃下超燃支板燃烧室燃烧特性数值研究

为了将支板喷注器与等离子体射流这两种促进超声速燃烧室燃烧的方式结合起来,设计了一种带有等离子体射流喷孔的支板燃烧室,并在超声速来流的条件下,针对燃料喷注总压、燃料喷注位置、等离子体射流介质、等离子体射流总压对燃烧室燃烧性能的影响进行了三维数值模拟。研究发现:增大燃料的喷注总压,燃烧室的燃烧范围明显增大,燃烧效率呈现出先增大后减小的趋势,在燃料喷注总压为2.0MPa时,燃烧效率达到最大值90.4%;不同的燃料喷注位置对燃烧室的燃烧范围影响较小;等离子体射流介质为O2时,燃烧效率最高,燃烧范围最广;提高等离子体射流的喷注总压,能够提升凹腔剪切层高度,有效促进燃烧,但同时也带来了更高的总压损失。     

Aerodynamic performance enhancement for flapping airfoils by co-flow jet

Introducing active flow control into the design of flapping wing is an effective way to enhance its aerodynamic performance. In this paper, a novel active flow control technology called Co-Flow Jet (CFJ) is applied to flapping airfoils. The effect of CFJ on aerodynamic performance of flapping airfoils at low Reynolds number is numerically investigated using Unsteady Reynolds Averaged Navier-Stokes (URANS) simulation with Spalart-Allmaras (SA) turbulence model. Numerical methods are validated by a NACA6415-based CFJ airfoil case and a S809 pitching airfoil case. Then NACA6415 baseline airfoil and NACA6415-based CFJ airfoil with jet-off and jet-on are simulated in flapping motion, with Reynolds number 70,000 and reduced frequency 0.2. As a result, CFJ airfoils with jet-on generally have better lift and thrust characteristics than baseline airfoils and jet-off airfoil when C_μ is greater than 0.04, which results from the CFJ effect of reducing flow separation by injecting high-energy fluid into boundary layer. Besides, typical kinematic and geometric parameters, including the reduced frequency and the positions of the suction and injection slot, are systematically studied to figure out their influence on aerodynamic performance of the CFJ airfoil. And a variable C_μ jet control strategy is proposed to further improve effective propulsive efficiency. Compared with using constant C_μ, an increase of effective propulsive efficiency by 22.6% has been achieved by using prescribed variable C_μ for NACA6415-based CFJ airfoil at frequency 0.2. This study may provide some guidance to performance enhancement for Flapping wing Micro Air Vehicles (FMAV).     

多面体网格在静气动弹性计算中的应用

介绍了多面体网格技术在静气动弹性问题中的应用.基于M6算例和径向基函数插值法,探究了多面体网格的CFD计算效率和变形能力,使用AGARD445.6机翼进行了静气动弹性数值计算.结果表明,多面体网格具有计算效率高、变形能力强、计算结果准确等优点,可适用于静气动弹性问题的数值计算.     

Effects of Mach numbers on Magnus induced surface pressure

Experimental and numerical methods were used to investigate the Magnus phenomena over a spinning projectile. The pressure force acting on the surface of a spinning projectile was measured for various cases by employing a relatively novel experimental technique. A set of miniature pressure sensors along with a data acquisition board, battery and storage memory were placed inside a spinning model and the surface pressure were obtained through a remotely controlled system. Circumferential pressures of the model for both rotational and static conditions were obtained at two different free stream Mach numbers of 0.4 and 0.8 and at different angles of attack. The results showed the ability of this new test method to measure the very small Magnus force via surface pressures over the projectile. The results provide a deep insight into the flow structure and illustrate changes in the cross-flow separation locations as a result of rotation. Similar results were obtained by the numerical simulations and were compared with the experimental data.     

小型无人机气动参数辨识的新型HGAPSO算法

针对小型无人机(UAVs)研制中操稳特性和飞行控制律设计评估对气动参数辨识的需求,提出了一种混合遗传粒子群优化算法(HGAPSO)。该算法以粒子群优化算法(PSO)为主体,在粒子优化路径中,引入遗传算法(GA)的交叉变异操作,增强粒子群跳出局部最优的能力;同时采用Kent映射改进粒子种群的初始化,使初始种群在可行解空间内分布更加均匀,增强全局优化能力。基于仿真结果,依据辨识准度及辨识成功率,对比了HGAPSO、常规PSO和GA优化算法气动参数辨识的结果,然后用蒙特卡洛仿真测试随机观测噪声的影响,结果表明该算法兼备PSO算法高的搜索效率和GA算法的全局优化能力,对随机观测噪声不敏感。最后,通过设计小型UAV试飞示例进行综合应用评价,结果表明:HGAPSO算法基于真实试飞数据进行气动参数辨识取得了满意结果,具有良好的实用性。     

空间压力容器可靠性定量设计方法研究

针对空间压力容器常规设计方法难以满足航天技术快速发展对轻质量、低成本、高可靠的需求,基于可靠性理论中应力-强度干涉模型,建立空间压力容器可靠性设计数学模型。结合某型号钛合金球形气瓶随机变量统计数据,开展了气瓶可靠性定量设计。计算结果表明,可靠性定量设计方法能够给出产品可靠度定量指标,并在一定程度上降低空间压力容器结构重量。