超燃冲压发动机燃烧室主动冷却设计研究

超燃冲压发动机燃烧室主动冷却模型制造和热考核试验的费用高昂、周期长,为了降低试验风险,采用三维计算和经济的验证试验相结合的方法开展了超燃冲压发动机燃烧室主动冷却设计。冷却结构基本参数设计和侧壁冷却流动设计是确定设计方案的两大基础,前者采用三维传热计算结合冷却面板传热验证试验完成,后者采用超临界燃料流动三维并行计算结合水流动验证试验完成。在此基础上,经过多轮的结构设计与三维传热及强度计算评估迭代,确定了最终的燃烧室主动冷却结构。设计的主动冷却燃烧室在来流马赫数2.5,总温1700K条件下成功通过200s热考核试验,表明所采用的设计方法、验证试验和计算工具是有效和可信的。     

Design and experimental study of a micro-groove grinding wheel with spray cooling effect

The effectiveness of grinding fluid supply has a crucial impact on grinding quality and efficiency in high speed grinding. In order to improve the cooling and lubrication, through in-depth research of self-inhaling internal cooling method and intermittent grinding mechanism, a new spray cooling method used in high speed grinding is proposed. By referring to the structure of bowl- shaped dispersion disk, the grinding wheel matrix with atomization ability is designed; through studying heat transfer of droplet collision and the influence of micro-groove on the boiling heat transfer, grinding segment with micro-groove is designed to enhance the heat flux of coolant and achieve maximum heat transfer between droplets and grinding contact zone. High-speed grinding experiments on GH4169 with the developed grinding wheel are carried out. The results show that with the micro-groove grinding wheel just 5.4% of pump outlet flow rate and 0.5% of spindle energy is needed to reduce the grinding temperature to 200℃, which means the developed grinding wheel makes cooling high efficient and low energy consuming.     

Multi-objective optimization of aircraft design for emission and cost reductions

Pollutant gases emitted from the civil jet are doing more and more harm to the environ- ment with the rapid development of the global commercial aviation transport. Low environmental impact has become a new requirement for aircraft design. In this paper, estimation method for emis- sion in aircraft conceptual design stage is improved based on the International Civil Aviation Orga- nization （ICAO） aircraft engine emissions databank and the polynomial curve fitting methods. The greenhouse gas emission （CO2 equivalent） per seat per kilometer is proposed to measure the emis- sions. An approximate sensitive analysis and a multi-objective optimization of aircraft design for tradeoff between greenhouse effect and direct operating cost （DOC） are performed with five geom- etry variables of wing configuration and two flight operational parameters. The results indicate that reducing the cruise altitude and Mach number may result in a decrease of the greenhouse effect but an increase of DOC. And the two flight operational parameters have more effects on the emissions than the wing configuration. The Pareto-optimal front shows that a decrease of 29.8% in DOC is attained at the expense of an increase of 10.8% in greenhouse gases.     

Aeroelastic two-level optimization for preliminary design of wing structures considering robust constraints

An aeroelastic two-level optimization methodology for preliminary design of wing struc- tures is presented, in which the parameters for structural layout and sizes are taken as design vari- ables in the first-level optimization, and robust constraints in conjunction with conventional aeroelastic constraints are considered in the second-level optimization. A low-order panel method is used for aerodynamic analysis in the first-level optimization, and a high-order panel method is employed in the second-level optimization. It is concluded that the design of the abovementioned structural parameters of a wing can be improved using the present method with high efficiency. An improvement is seen in aeroelastic performance of the wing obtained with the present method when compared to the initial wing. Since these optimized structures are obtained after consideration of aerodynamic and structural uncertainties, they are well suited to encounter these uncertainties when they occur in reality.     

大型回流边界层风洞的气动与结构设计

大型边界层风洞是开展风工程研究的必备装备。以浙江大学ZD-1边界层风洞的研制为背景,详细介绍了大型回流边界层风洞气动设计和立式结构设计中的关键问题,在风洞气动设计时采用了收缩比为4∶1的单回路单试验段气动轮廓,在试验段中设置了0．22°的当量扩散角,对拐角导流片外形作了特殊处理,并采用钢结构与混凝土结构相结合的立式结构。流场校验结果表明,大型回流边界层风洞的气动与结构设计能满足设计要求,某些指标甚至达到航空风洞的标准,在试验段中设置扩散角有利于降低轴向静压梯度,立式结构设计对提高试验段气流的水平均匀性有一定的作用,可为今后类似风洞的研制提供参考。     

LHT-100霍尔推力器热特性模拟分析

为了对LHT-100霍尔推力器提出热设计优化措施,采用有限元仿真软件进行LHT-100霍尔推力器的稳态、瞬态及空间在轨环境模拟热分析研究,并通过热平衡试验进行了结果比对。分析及试验结果表明,处于工作状态时霍尔推力器的高温部件主要是放电腔、阳极和导磁底座,而受高温影响薄弱部件内线圈、气路组件的温度则分别达到了约401~421℃和141~381℃。热设计优化建议为,在放电腔与内线圈之间增加独立热屏结构后可以有效降低内线圈温度约80~90℃,在阳极气路组件上存在的热应力会是影响霍尔推力器可靠性的重要因素,需要在热设计中得到充分考虑。     

基于损伤型本构高过载下装药强度数值仿真方法研究

为了准确反映改性双基推进剂装药在高过载发射条件下的破坏情况,采用基于含累积损伤的非线性粘弹性本构模型,利用ABAQUS有限元软件二次开发的UMAT子程序,对某型火箭弹在过载发射情况下的装药进行了数值研究,分析了装药在高过载条件下的变形行为和力学特性。结果显示,在最大加速度为1.39×104g的高过载下,最大应力发生在装药底部内孔处;装药径向尺寸变化很小,可以忽略发动机壳体对装药外表面的约束而将其视为自由表面。比较了最大应力强度准则和累积损伤准则对装药在加速度冲击和压强端面冲击载荷下破坏的判断,两种判据的结果都表明,装药在高过载冲击载荷下没有被破坏。     

定向破坏复合材料层合壳体结构铺层的分析与设计

以复合材料层合板为基本材料设计了一种结构新颖的定向破坏复合材料层合壳体结构,在导弹与

该壳体结构的初始接触区域预制缺陷区,导弹发射时以四瓣形式开裂,大幅度提高了导弹的发射效率。利用ANSYS

有限元模拟分析软件,通过强度分析确定了最佳铺层设计方案,单层板厚度为0.2 mm,采用基体本身加强预

置缺陷区的[0°/90°/ ±45°]2S 铺层方式。该种铺层方式的爆破载荷为0.21 MPa,最小顶破载荷为1 kN,完全能够

满足其在工作环境下既能承受一定的压力不漏气又能在较小的顶破载荷下自行破裂的设计要求。

     

碳纳米管-碳纤维多尺度增强体研究进展

连续碳纤维增强树脂基复合材料在航空航天领域是一种关键的结构材料,将性能优异的纳米材料引入复合材料中将有可能提高材料的机械性能.文章介绍了化学气相沉积、化学接枝、电泳沉积等技术在制备碳纳米管-碳纤维多尺度增强体方面的研究进展,并阐述了碳纳米管的引入对复合材料界面性能的影响,提出电泳沉积作为一种经济、有效的技术而具有规模化生产的工业潜力.     

船舶数字化装配工艺设计与仿真技术研究

船舶数字化装配工艺设计与仿真是对船舶设计模式的创新,探索并研究了船舶三维模型数据转换、结构化工艺设计和装配工艺仿真等技术,打通了基于三维模型的船舶设计、仿真、建造等多个环节的集成链路。应用测试表明,船舶数字化装配工艺设计与仿真能够有效提高船舶建造质量和效率。