Cleft formation in pumpkin balloons

NASA’s development of a large payload, high altitude, long duration balloon, the Ultra Long Duration Balloon, centers on a pumpkin shape super-pressure design. Under certain circumstances, it has been observed that a pumpkin balloon may be unable to pressurize into the desired cyclically symmetric equilibrium configuration, settling into a distorted, undesired state instead. Success of the pumpkin balloon for NASA requires a thorough understanding of the phenomenon of multiple stable equilibria and developing of means for the quantitative assessment of design measures that prevent the occurrence of undesired equilibrium. In this paper, we will use the concept of stability to classify cyclically symmetric equilibrium states at full inflation and pressurization. Our mathematical model for a strained equilibrium balloon, when applied to a shape that mimics the Phase IV-A balloon of Flight 517, predicts instability at float. Launched in Spring 2003, this pumpkin balloon failed to deploy properly. Observations on pumpkin shape type super-pressure balloons that date back to the 1980s suggest that within a narrowly defined design class of pumpkin shape super-pressure balloons where individual designs are fully described by the number of gores n_g and by a single measure of the bulging gore shape, the designs tend to become more vulnerable with the growing number of gores and with the diminishing size of the bulge radius r_B Weight efficiency considerations favor a small bulge radius, while robust deployment into the desired cyclically symmetrical configuration becomes more likely with an increased bulge radius. In an effort to quantify this dependency, we will explore the stability of a family of balloon shapes parametrized by (n_g, r_B) which includes a design that is very similar, but not identical, to the balloon of Flight 517. In addition, we carry out a number of simulations that demonstrate other aspects related to multiple equilibria of pumpkin balloons.     

Development overview of the revised NASA Ultra Long Duration Balloon

The desire for longer duration stratospheric flights at constant float altitudes for heavy payloads has been the focus of the development of the National Aeronautics and Space Administration’s (NASA) Ultra Long Duration Balloon (ULDB) effort. Recent efforts have focused on ground testing and analysis to understand the previously observed issue of balloon deployment. A revised approach to the pumpkin balloon design has been tested through ground testing of model balloons and through two test flights. The design approach does not require foreshortening, and will significantly reduce the balloon handling during manufacture reducing the chances of inducing damage to the envelope. Successful ground testing of model balloons lead to the fabrication and test flight of a ∼176,000 m³ (∼6.2 MCF – Million Cubic Foot) balloon. Pre-flight analytical predictions predicted that the proposed flight balloon design to be stable and should fully deploy. This paper provides an overview of this first test flight of the revised Ultra Long Duration Balloon design which was a short domestic test flight from Ft. Sumner, NM, USA. This balloon fully deployed, but developed a leak under pressurization. After an extensive investigation to the cause of the leak, a second test flight balloon was fabricated. This ∼176,000 m³ (∼6.2 MCF) balloon was flown from Kiruna, Sweden in June of 2006. Flight results for both test flights, including flight performance are presented.     

Studies of thin film nonlinear viscoelasticity for superpressure balloons

In order to provide scientists with a stratospheric platform from which to conduct long duration research, a superpressure balloon is desired which will maintain a relatively constant volume for weeks at a time. The pumpkin shaped balloon has been developed by making use of the surface lobing to limit the circumferential stress and meridional tendons to carry the loads in the other direction. However, in order to prevent geometric instabilities during deployment and after pressurization, the design should eliminate as much excess material as possible while not exceeding the permissible stresses of the material. This paper will describe the behavior of the very thin membrane material selected for this application and the limits of the film in a biaxial state of stress. In addition, it is shown that the viscoelastic nature of the film will limit the stress by causing a reduced radius of curvature in the lobe of the pumpkin.     

Second generation prototype design and testing for a high altitude Venus balloon

This paper describes the development of a second generation prototype balloon intended for flight in the upper atmosphere of Venus. The design of this new prototype incorporates lessons learned from the construction and testing of the first generation prototype, including finite element analyses of the balloon stresses and deformations, measured leak performance after handling and packaging, permeability and optical property measurements on material samples, and sulfuric acid testing. An improved design for the second generation prototype was formulated based on these results, although the spherical shape and 5.5 m diameter size were retained. The resulting balloon has a volume of 87 m³ and is capable of carrying a 45 kg payload at a 55 km altitude at Venus. The design and fabrication of the new prototype is described, along with test data for inflation and leakage performance.     

Development of a super-pressure balloon with a diamond-shaped net

The essential reason of the lobed-pumpkin shaped super-pressure balloon to withstand against the high pressure is that the local curvature of the balloon film is kept small. Recently, it has been found that the small local curvature can also be obtained if the balloon is covered by a diamond-shaped net with a vertically elongated shape. The development of the super-pressure balloon using this method was started from a 3-m balloon with a polyethylene film covered by a net using Kevlar ropes. The ground inflation test showed the expected high burst pressure. Then, a 6-m and a 12-m balloon using a polyethylene film and a net using the Vectran were developed and stable deployment was checked through the ground inflation tests. The flight test of a 3000 m³ balloon was performed in 2013 and shown to resist a pressure of at least 400 Pa. In the future, after testing a new design to relax a possible stress concentration around the polar area, test flights of scaled balloons will be performed gradually enlarging their size. The goal is to launch a 300,000 m³ super-pressure balloon.     

Analytical study on the inflated shape of a super pressure balloon covered with a diamond-shaped net

In the last two decades, extensive efforts have been made to develop a large super pressure balloon (SPB) capable of carrying heavy payloads for scientific observations of long durations. Due to recent achievements by the NASA Balloon Program Office, practical operations of large-scale lobed-pumpkin SPB will be realized in the near future. Meanwhile, the research team initiated the development of a lightweight SPB with an alternative design concept, in which the entire balloon is covered by a diamond-shaped net. In this work, the static structural response of the proposed SPB is analyzed by establishing a mathematical model to predict its inflated shape. This model is validated by comparing the generated results with those obtained from nonlinear finite element analysis. Excellent agreement between the analytical solutions and the corresponding finite element results was obtained. On the basis of the mathematical model, the inflated shape of the SPB is investigated and unique structural characteristics are deduced, i.e., the balloon inflates into a cylinder-like shape for a certain geometry of the cover net. This structural feature can be explained by considering the equilibrium of forces applied to the cover net.     

Technology development for a long duration,mid-cloud level Venus balloon

This paper describes the results of ongoing technology development activities for a Venus spherical superpressure balloon capable of flying for long durations (30 days) in the middle cloud layer at an altitude of 55.5 km. Data is presented from a successful aerial deployment and inflation flight experiment on a 5.5 m diameter prototype balloon conducted at a 2.5 km altitude above the Earth. Although the balloon in that test was not released for free flight, all other steps in the deployment and inflation process were successfully executed. Experimental and computational results are also presented from an investigation of the stress concentration phenomenon at the junction of the metal end fitting and fabric end cap of the prototype Venus balloon. Good agreement was found between the simulation and experimental results and a stress concentration factor of 1.55 determined for this end cap design compared to the expectations of thin membrane theory. Finally, results are presented for a new, second-generation Venus balloon material utilizing Aclar™ film instead of Teflon. Optical property and sulfuric acid tolerance data are presented for this material based on laboratory testing of samples.     

Balloon film strain measurement

In order to understand the state of stress in scientific balloons, a need exists for the measurement of film deformation in flight. The results of a flight test program are reported where material strain was measured for the first time during the inflation, launch, ascent and float of a typical natural shape, zero pressure scientific balloon.     

Prototype design and testing of a Venus long duration,high altitude balloon

This paper describes the design, fabrication and testing of a full scale prototype balloon intended for long duration flight in the upper atmosphere of Venus. The balloon is 5.5 m in diameter and is designed to carry a 45 kg payload at an altitude of 55 km. The balloon material is a 180 g/m² multi-component laminate comprised of the following layers bonded together from outside to inside: aluminized Teflon film, aluminized Mylar film, Vectran fabric and a polyurethane coating. This construction provides the required balloon functional characteristics of low gas permeability, sulfuric acid resistance and high strength for superpressure operation. The design burst superpressure is 39,200 Pa which is predicted to be 3.3 times the worst case value expected during flight at the highest solar irradiance in the mission profile. The prototype is constructed from 16 gores with bi-taped seams employing a sulfuric acid resistant adhesive on the outside. Material coupon tests were performed to evaluate the optical and mechanical characteristics of the laminate. These were followed by full prototype tests for inflation, leakage and sulfuric acid tolerance. The results confirmed the suitability of this balloon design for use at Venus in a long duration mission. The various data are presented and the implications for mission design and operation are discussed.     

Balloon-borne,high-altitude gravimetry

Gravity measurements from a high-altitude balloon can verify global and upward-continued gravity models. A gravimeter suspended beneath a balloon is in a dynamic, and largely unpredictable, environment sensing accelerations due to gravity and balloon motions. Independent measurements of balloon motions using inertial navigation data combined with ground tracking data will allow for separation of balloon-induced accelerations from gravitational accelerations. Analysis of these data must estimate: 1) vertical gravimeter accelerations due to motion and gravity, 2) horizontal velocity to estimate the Eötvös effect, and 3) gravimeter position for comparison with gravity models. The first engineering test flight occurred on 11 October 1983, during the seasonal wind reversal and was very successful. Flight duration was approximately seven hours, with two hours of data collected at each of 30 km and 26 km altitudes. The results include gravity estimates, design criteria for future flights and feasibility analysis for vertical gravity profiles during ascent and descent.     

Evolution of scientific ballooning and its impact on astrophysics research

As we celebrate the centennial year of the discovery of cosmic rays on a manned balloon, it seems appropriate to reflect on the evolution of ballooning and its scientific impact. Balloons have been used for scientific research since they were invented in France more than 200 years ago. Ballooning was revolutionized in 1950 with the introduction of the so-called natural shape balloon with integral load tapes. This basic design has been used with more or less continuously improved materials for scientific balloon flights for more than a half century, including long-duration balloon (LDB) flights around Antarctica for the past two decades. The U.S. National Aeronautics and Space Administration (NASA) is currently developing the next generation super-pressure balloon that would enable extended duration missions above 99.5% of the Earth’s atmosphere at any latitude. The Astro2010 Decadal Survey report supports super-pressure balloon development and the giant step forward it offers with ultra-long-duration balloon (ULDB) flights at constant altitudes for about 100 days.     

Progress of super-pressure balloon development: A new “tawara” concept with improved stability

The super-pressure balloon (SPB) has been expected to be a flight vehicle that can provide a long flight duration to science. Since 1997, we have developed the SPB. Now we are at the phase of developing an SPB of a practical size. In 2009, we carried out a test flight of a pumpkin-shaped SPB with a 60,000 m³ volume. The undesirable result of this flight aroused us to resolve the deployment instability of the pumpkin-shaped SPB, which has been known as one of the most challenging issues confronting SPB development. To explore this deployment issue, in 2010, we carried out a series of ground tests. From results of these tests, we found that an SPB design modified from pumpkin, named “tawara”, can be a good candidate to greatly improve the deployment stability of the lobed SPB.     

CMB anisotropy testing from small satellites

We review the advantages and possibilities of small satellites. New results of data reduction of the satellite-borne experiment RELICT-1 are presented. For the inflation spectrum of primordial perturbations we obtained the estimate for quadrupole component 6·10⁻⁶ <ΔT₂/T<3.3·10⁻⁶. The RELICT-2 mission will provide a possibility of measurement of CBR anisotropy down to the level less than ΔT₂/T = 10⁻⁸. We present the results of engineering testing of RELICT-2 measurement system and discuss ways of improving of the radiometers sensitivities.     

External caps: An approach to stress reduction in balloons

Recent findings of the catastrophic balloon failures investigation in the U.S.A. indicate that very large gross inflations, in balloons using present design philosophy, over-stress currently available materials. External caps are proposed as an economic approach to reducting those stresses to an acceptable level.     

Investigation of ultra violet (UV) resistance for high strength fibers

Ultra long duration balloons (ULDB), currently under development by the National Aeronautics and Space Administration (NASA), requires the use of high strength fibers in the selected super-pressure pumpkin design. The pumpkin shape balloon concept allows clear separation of the load transferring functions of the major structural elements of the pneumatic envelope, the tendons and the film. Essentially, the film provides the gas barrier and transfers only local pressure load to the tendons. The tendons, in the mean time, provide the global pressure containing strength. In that manner, the strength requirement for the film only depends on local parameters. The tendon is made of p-phenylene-2,6-benzobisoxazole (PBO) fibers, which is selected due to its high strength to weight ratio when compared to other high performance, commercially available, fibers. High strength fibers, however, are known to degrade upon exposure to light, particularly at short wavelengths. This paper reports the results of an investigation of the resistance of four commercial high strength fibers to ultra violet (UV) exposure. The results indicate that exposing high strength fibers in continuous yarn form to UV led to serious loss in strength of the fibers except for Spectra^® fibers. The adverse changes in mechanical behavior occurred over short duration of exposure compared to the 100 day duration targeted for these missions. UV blocking finishes to improve the UV resistance of these fibers are being investigated. The application of these specially formulated coatings is expected to lead to significant improvement of the UV resistance of these high performance fibers. In this publication, we report on the mechanical behavior of the fibers pre- and post-exposure to UV, but without application of the blocking finishes.     

The model of turbulent plasma sheet during IMF Bz > 0

Theory of the plasma sheet with medium-scale developed turbulence gives the possibility to explain the main processes of plasma sheet bifurcation and theta-aurora formation during IMF B_z > 0. The model suggests that during IMF B_z > 0 small bulge structure in the plasma sheet center is formed. The polarization of the bulge due to dawnward electron motion and duskward ion motion decreases the large-scale electric field in the bulge region. The decrease of the large-scale field in the conditions of constant coefficient of diffusion leads to the bulge growth. The results of plasma sheet bifurcation and theta-aurora formation modelling are presented.     

Initial estimates of Venus winds from ground-based radio tracking of the VEGA balloons

A global array of 20 radio observatories was used to measure the three-dimensional position and velocity of the two meteorological balloons that were injected into the equatorial region of the Venus atmosphere by the VEGA spacecraft. Initial analysis of only radial velocities indicates that each balloon was blown westward about 11,500 kilometers (8000 kilometers on the night side) by zonal winds with a mean speed of about 70 meters per second. Excursions of the data from a model of constant zonal velocity are generally less than 3 meters per second; however, a much larger variation is evident near the end of the flight of the second balloon. Consistent systematic trends in the residuals for both balloons indicate the possibility of a solar-fixed atmospheric feature.     

某型无人机数据通信系统设计与实现CSCD

为了实现无人机系统的飞行操纵和机载任务设备控制,设计了数据通信系统。介绍了系统基本工作原理和主要功能组成,并对数据通信系统的功能要求和技术指标进行了分析,按照基本功能单元,对系统软硬件进行了模块化、组合化设计。飞行试验表明该设计达到了系统技术指标要求,满足系统对数据通信系统的功能性要求。     

Automatic control of balloon altitude

An ascentmeter with a sensitivity of 1 cm/s was applied to the automatic control of balloon altitudes. In the flight tests made in 1980 and 1981, the automatic control system was successfully operated to keep a balloon altitude constant during sunset or to descend a balloon with a constant speed.     

A constitutive equation for stratospheric balloon materials

The selection of a suitable material for use as a reliable stratospheric balloon gas barrier and structural component is based on a variety of properties. Due to a more desirable combination of properties, the low density polyethylene that has been used for the last half century has been replaced during the last decade by linear low density polyethylene (LLDPE). This paper describes the effort to characterize the time dependent properties of a 38 micron coextrusion of LLDPE. The nonlinear viscoelastic constitutive equation presented may be used to accurately describe the creep and/or relaxation of this film when subjected to a biaxial state of stress, such as might be required for an extended balloon flight. Recent laboratory data have been used to modify an existing model of LLDPE to account for differences caused by the coextrusion process. The new model will facilitate structural design optimization and reliability assessment, and may be further utilized as a predictive tool to benefit in-flight operations. Current structural analysis techniques based on linear elastic properties have predicted stresses in excess of those which would actually exist.