Balloon research and cooperative programmes

Scientific ballooning as well as the use of balloons for operational projects, deserves and indeed enjoys a high degree of attention in developing countries. Balloon projects are in most cases relatively inexpensive and - besides the scientific merits in their own realm - lend themselves also as “training” projects for larger space programmes. An important aspect of scientific ballooning is the necessity of cooperation, in many cases on an international scale. Examples for these are given and the relevance of balloon projects for developing countries are discussed.     

Cleft formation in pumpkin balloons

NASA’s development of a large payload, high altitude, long duration balloon, the Ultra Long Duration Balloon, centers on a pumpkin shape super-pressure design. Under certain circumstances, it has been observed that a pumpkin balloon may be unable to pressurize into the desired cyclically symmetric equilibrium configuration, settling into a distorted, undesired state instead. Success of the pumpkin balloon for NASA requires a thorough understanding of the phenomenon of multiple stable equilibria and developing of means for the quantitative assessment of design measures that prevent the occurrence of undesired equilibrium. In this paper, we will use the concept of stability to classify cyclically symmetric equilibrium states at full inflation and pressurization. Our mathematical model for a strained equilibrium balloon, when applied to a shape that mimics the Phase IV-A balloon of Flight 517, predicts instability at float. Launched in Spring 2003, this pumpkin balloon failed to deploy properly. Observations on pumpkin shape type super-pressure balloons that date back to the 1980s suggest that within a narrowly defined design class of pumpkin shape super-pressure balloons where individual designs are fully described by the number of gores n_g and by a single measure of the bulging gore shape, the designs tend to become more vulnerable with the growing number of gores and with the diminishing size of the bulge radius r_B Weight efficiency considerations favor a small bulge radius, while robust deployment into the desired cyclically symmetrical configuration becomes more likely with an increased bulge radius. In an effort to quantify this dependency, we will explore the stability of a family of balloon shapes parametrized by (n_g, r_B) which includes a design that is very similar, but not identical, to the balloon of Flight 517. In addition, we carry out a number of simulations that demonstrate other aspects related to multiple equilibria of pumpkin balloons.     

The university of wyoming's small scientific balloon program

Over 500 small scientific balloons have been launched by the University of Wyoming's Atmospheric physics Group from 26 locations over the globe in a study of stratospheric aerosol physics and chemistry which began in 1971. These flights have led to a basic understanding of the evolution of sulfurous gases, injected into the stratosphere by major volcanic eruptions, into sulfuric acid aerosol droplets. The recent use of new, thin film balloon technology, to reduce cost and simplify launch techniques, has been a major advantage to the program.     

Developments in balloon stress analysis

The use of large plastic balloons as a research tool has increased dramatically since the developmental work of the early 1950's. The continuing demand by the scientific community for higher float altitudes, heavier payloads, and longer flight durations has severely challenged current design and analysis procedures. Previous simplifying assumptions concerning the balloon shape and stress must be reassessed in order to develop better analytical design and stress analysis procedures. A brief history of balloon stress analysis procedures and accompanying assumptions are presented. The limitations of old methods and recent improvements by Smalley, Alexander, Rand, and others are examined and compared. Finite difference and finite element techniques offer promise for more accuracy with fewer over-simplifying assumptions. Available methods are examined for potential use in various stress analysis requirements.     

Systems for long duration flights

This paper describes the systems for long duration flights developed in Japan for scientific observations. Much efforts have been expended to evolve systems for long duration flights in Japan, by controlling the balloon trajectories with a knowledge of wind pattern at high altitudes over Japan. These systems called “Cycling Balloon”, “Boomerang Balloon” and “New Boomerang Balloon” have been successfully used for the observations by keeping the balloons close to the balloon station.“Relay Balloon” is another system to extend the telemetry range by using an additional balloon as a relay station to link the telemetry from the main balloon.Some detailes of the exhaust valve, ascent meter and automatic level control devices used for the balloon control are also described in the paper.     

Mechanical properties of ANTRIX balloon film and fabrication of single cap large volume balloons

The zero pressure plastic balloons used for high altitude studies are generally made from polyethylene material. Tensile properties of the thin film polymer are the key parameters for material selection due to extremely low temperature of −90 °C encountered by the balloons in the tropopause region during the ascent at equatorial latitudes. The physical and structural properties of the material determine the uniformity of the stress distribution over the entire shell. Load stresses from the suspended load propagate via load tapes heat sealed along with the gore seals as per the balloon design. A balance between this heat seal strength and the film strength is a desirable property of the basic resin in terms of the bubble strength, gauge uniformity, and long-term storage properties. In addition, the design of the top shell of the balloon and its stress distribution play an important role since only a fraction of the balloon is deployed during the filling operation and the ascent. In this paper we describe the mechanical properties of the ‘ANTRIX’ film developed by us and the optimized design of single cap balloons, which have been successfully used in our experiments over the past 5 years.     

Performance simulation of high altitude scientific balloons

The design and operation of a high altitude scientific balloon requires adequate knowledge of the thermal characteristics of the balloon to make it safe and reliable. The thermal models and dynamic models of altitude scientific balloons are established in this paper. Based on the models, a simulation program is developed. The thermal performances of a super pressure balloon are simulated. The influence of film radiation property and clouds on balloon thermal behaviors is discussed in detail. The results are helpful for the design and operate of safe and reliable high altitude scientific balloons.     

Development overview of the revised NASA Ultra Long Duration Balloon

The desire for longer duration stratospheric flights at constant float altitudes for heavy payloads has been the focus of the development of the National Aeronautics and Space Administration’s (NASA) Ultra Long Duration Balloon (ULDB) effort. Recent efforts have focused on ground testing and analysis to understand the previously observed issue of balloon deployment. A revised approach to the pumpkin balloon design has been tested through ground testing of model balloons and through two test flights. The design approach does not require foreshortening, and will significantly reduce the balloon handling during manufacture reducing the chances of inducing damage to the envelope. Successful ground testing of model balloons lead to the fabrication and test flight of a ∼176,000 m³ (∼6.2 MCF – Million Cubic Foot) balloon. Pre-flight analytical predictions predicted that the proposed flight balloon design to be stable and should fully deploy. This paper provides an overview of this first test flight of the revised Ultra Long Duration Balloon design which was a short domestic test flight from Ft. Sumner, NM, USA. This balloon fully deployed, but developed a leak under pressurization. After an extensive investigation to the cause of the leak, a second test flight balloon was fabricated. This ∼176,000 m³ (∼6.2 MCF) balloon was flown from Kiruna, Sweden in June of 2006. Flight results for both test flights, including flight performance are presented.     

高空科学气球的应力分析与球形设计

本文分析了迴转对称高空科学气球球膜的应力状态,指出按实际情况给定有关纬向应力σ_t的约束条件后就可解得正确的球形.σ_t的选择原则有三:下半球σ_t尽可能为零;上半球的σ_t自腰至顶逐渐增加;在球顶处则维持经向应力σ≈σ_t.按此原则设计的附加强带或不附加强带的气球,其最大应力和应力总潜能均较纬向应力恒为零的自然型气球有明显的改善,将用于大型气球的设计中.      

Program of balloon launchings in Indonesia in the 1980s

The stratospheric balloon program in Indonesia was initiated in the year 1974, by sending a team to CNES, France, to undergo a job training. The first balloon launching conducted in the year 1975 and since then other launchings have been carried out regularly. The launchings were done on the island of Bali and East Java, because these areas are ideal of that purpose as the upperwind over these areas almost constantly blows easterly.The program of balloon launchings in the 1980's will be improved by the construction of a permanent launching station situated in Mojokerto, East Java, and the addition of Rawin sonde RD 650 CS equipment, Balte Telecommand with 10 addresses and recovery equipment. The volume of balloons will be larger i.e. up to 13.000 m³, enabling to carry heavier payload for longer flight time duration. Also a tethered balloon will be operated for experimentation of TV relay station and communication, especially remote areas.     

Development of a super-pressure balloon with a diamond-shaped net

The essential reason of the lobed-pumpkin shaped super-pressure balloon to withstand against the high pressure is that the local curvature of the balloon film is kept small. Recently, it has been found that the small local curvature can also be obtained if the balloon is covered by a diamond-shaped net with a vertically elongated shape. The development of the super-pressure balloon using this method was started from a 3-m balloon with a polyethylene film covered by a net using Kevlar ropes. The ground inflation test showed the expected high burst pressure. Then, a 6-m and a 12-m balloon using a polyethylene film and a net using the Vectran were developed and stable deployment was checked through the ground inflation tests. The flight test of a 3000 m³ balloon was performed in 2013 and shown to resist a pressure of at least 400 Pa. In the future, after testing a new design to relax a possible stress concentration around the polar area, test flights of scaled balloons will be performed gradually enlarging their size. The goal is to launch a 300,000 m³ super-pressure balloon.     

Simulating clefts in pumpkin balloons

The geometry of a large axisymmetric balloon with positive differential pressure, such as a sphere, leads to very high film stresses. These stresses can be significantly reduced by using a tendon re-enforced lobed pumpkin-like shape. A number of schemes have been proposed to achieve a cyclically symmetric pumpkin shape, including the constant bulge angle (CBA) design, the constant bulge radius (CBR) design, CBA/CBR hybrids, and NASA’s recent constant stress (CS) design. Utilizing a hybrid CBA/CBR pumpkin design, Flight 555-NT in June 2006 formed an S-cleft and was unable to fully deploy. In order to better understand the S-cleft phenomenon, a series of inflation tests involving four 27-m diameter 200-gore pumpkin balloons were conducted in 2007. One of the test vehicles was a 1/3-scale mockup of the Flight 555-NT balloon. Using an inflation procedure intended to mimic ascent, the 1/3-scale mockup developed an S-cleft feature strikingly similar to the one observed in Flight 555-NT. Our analysis of the 1/3-scale mockup found it to be unstable. We compute asymmetric equilibrium configurations of this balloon, including shapes with an S-cleft feature.     

Comportement thermique de ballons pressurises stratospheriques et flux infrarouge tellurique

Pumpkin shaped pressurized balloons (214m³) were launched from Pretoria during September 1978, to perform long duration flights at 95 mb level.On board instrumentation provided information on the general state of the balloon.A thermal model was carefully worked out so that the gas temperature could be related to thermal environment conditions, in which IR earth radiation is found.A balloon trajectory was established permitting the cross-checking of the information thus obtained with that provided by the METEOSAT satellite.The similar results observed enable the researcher to improve his knowledge of this balloon type's behaviour and, to a certain extent, the behaviour of the vehicle itself enables him to gather information on thermal environment conditions, especially IR earth radiation, at flight level.     

Venus atmospheric platform options revisited

Various balloon systems intended as scientific platforms to float in the atmosphere of Venus at altitudes between about 35 and 65 km are briefly reviewed. Previous predictions of the altitude oscillations of balloons filled with helium gas and water vapor are largely confirmed through numerical simulation and analysis. The need for refined thermal modelling is emphasised. Several novel technical concepts are introduced. It is concluded that phase change balloons would be more suitable than non-condensing super pressure gas balloons when repeated altitude excursions are a mission requirement.     

Scientific ballooning in India – Recent developments

Established in 1971, the National Balloon Facility operated by TIFR in Hyderabad, India, is a unique facility in the country, which provides a complete solution in scientific ballooning. It is also one of its kind in the world since it combines both, the in-house balloon production and a complete flight support for scientific ballooning. With a large team working through out the year to design, fabricate and launch scientific balloons, the Hyderabad Facility is a unique centre of expertise where the balloon design, research and development, the production and launch facilities are located under one roof. Our balloons are manufactured from 100% indigenous components. The mission specific balloon design, high reliability control and support instrumentation, in-house competence in tracking, telemetry, telecommand, data processing, system design and mechanics is its hallmark. In the past few years, we have executed a major programme of upgradation of different components of balloon production, telemetry and telecommand hardware and various support facilities. This paper focuses on our increased capability of balloon production of large sizes up to 780,000 m³ using Antrix film, development of high strength balloon load tapes with the breaking strength of 182 kg, and the recent introduction of S-band telemetry and a commandable timer cut-off unit in the flight hardware. A summary of the various flights conducted in recent years will be presented along with the plans for new facilities.     

A challenge to the highest balloon altitude

Development of a balloon to fly at higher altitudes is one of the most attractive challenges for scientific balloon technologies. After reaching the highest balloon altitude of 53.0 km using the 3.4 μm film in 2002, a thinner balloon film with a thickness of 2.8 μm was developed. A 5000 m³ balloon made with this film was launched successfully in 2004. However, three 60,000 m³ balloons with the same film launched in 2005, 2006, and 2007, failed during ascent. The mechanical properties of the 2.8 μm film were investigated intensively to look for degradation of the ultimate strength and its elongation as compared to the other thicker balloon films. The requirement of the balloon film was also studied using an empirical and a physical model assuming an axis-symmetrical balloon shape and the static pressure. It was found that the film was strong enough. A stress due to the dynamic pressure by the wind shear is considered as the possible reason for the unsuccessful flights. A 80,000 m³ balloon with cap films covering 9 m from the balloon top will be launch in 2011 to test the appropriateness of this reinforcement.     

The high altitude student platform (HASP) for student-built payloads

An outstanding issue with aerospace workforce development is what should be done at the university level to attract and prepare undergraduates for an aerospace career. One approach adopted by many institutions is to lead students through the design and development of small payloads (less than about 500 grams) that can be carried up to high altitude (around 30 km) by a latex sounding balloon. This approach has been very successful in helping students to integrate their content knowledge with practical skills and to understand the end-to-end process of aerospace project development. Sounding balloons, however, are usually constrained in flight duration (∼30 min above 24 km) and payload weight, limiting the kinds investigations that are possible. Student built picosatellites, such as CubeSats, can be placed in low Earth orbit removing the flight duration constraint, but the delays between satellite development and launch can be years. Here, we present the inexpensive high altitude student platform (HASP) that is designed to carry at least eight student payloads at a time to an altitude of about 36 km with flight durations of 15–20 h using a small zero-pressure polyethylene film balloon. This platform provides a flight capability greater than sounding balloons and can be used to flight-test compact satellites, prototypes and other small payloads designed and built by students. The HASP includes a standard mechanical, power and communication interface for the student payload to simplify integration and allows the payloads to be fully exercised. HASP is lightweight, has simple mission requirements providing flexibility in the launch schedule, will provide a flight test opportunity at the end of each academic year.     

Ballooning activities in Japan

The Scientific Balloon Center of ISAS/JAXA has carried out two balloon campaigns at Sanriku, Iwate, Japan every year. Ten to twelve balloon vehicles are launched annually for scientific and engineering experiments. Since 2005, a Brazilian balloon campaign has also been conducted in cooperation with INPE. In the 2006 Brazilian campaign, large and heavy payloads up to 1500 kg for astronomy will be launched. New generation balloons, such as super-pressure balloons and high-altitude balloons with ultra-thin films, are being developed. The current status and prospect of the Japanese scientific ballooning are discussed.