机匣螺栓连接分区域薄层单元建模方法

机匣连接的螺栓预紧力大小对其动力学特性影响较大。为更准确反映其接触刚度随预紧力的变化情况,采用分区域薄层单元方法代替螺栓连接部分,并基于螺栓连接超模型刚度理论、赫兹接触理论以及M-B分形模型,推导出不同螺栓预紧力下分区域薄层单元的弹性模量,模拟机匣连接部分的轴向接触刚度,给出螺栓连接机匣简化建模方法。并以1个螺栓连接试验机匣为例,对比在不同螺栓预紧力下机匣仿真频率与模态试验频率,最大误差仅为2.83%。结果表明:分区域薄层单元建模方法能够有效地对不同预紧力下的螺栓连接机匣进行简化建模。     

盘鼓螺栓连接结构接触刚度建模与应用检验

针对航空发动机中盘鼓转子螺栓连接结构连接刚度精确建模与工程化应用问题,通过扇形盘鼓螺栓结构固有特性实验获得前6阶固有频率随螺栓预紧力变化关系,考虑螺栓接触面应力分布,基于双薄层单元法获得了扇形盘鼓螺栓连接结构各阶固有频率随薄层单元弹性模量变化规律.通过构建实验与仿真结果误差函数实现接触刚度的识别,并将接触刚度模型推广应...     

基于子模型方法的钉群连接结构强度分析研究

为了准确高效的进行飞机复合材料钉群连接结构的损伤分析和强度预测,研究了子模型方法在复杂连接结构分析中的应用技术,构造了包括总体模型和两级子模型的钉群连接结构分析模型体系,提出了子模型中螺栓连接结构的建模策略和复合材料结构损伤模拟的方法,确立了对应于损伤模式的结构破坏判据。采用本文提出的方法对波音787复合材料壁板进行接...     

Modeling on mechanical behavior and damage evolution of single-lap bolted composite interference-fit joints under thermal effects

This paper reports the modeling method and outcomes of mechanical performance and damage evolution of single-lap bolted composite interference-fit joints under extreme temperatures. The anisotropic continuum damage model involving thermal effects is established on continuum damage mechanics which integrates the shear nonlinearity constitutive relations characterized by Romberg-Osgood equation. The temperature-induced modification of thermal strains and material properties is incorporated in stress-strain analysis, extended 3D failure criteria and exponential damage evolution rules. The proposed model is calibrated and employed to simulate behavior of composite joints in interference fitting, bolt preloading, thermal and bearing loading processes, during which the influence of interference-fit sizes, preload levels, laminate layups and service temperatures is thoroughly investigated. The predicated interfacial behavior, bearing response and failure modes are in good agreement with experimental tests. The numerical model is even capable of reflecting some non-intuitive experimental findings such as residual stress relaxation and matrix softening at elevated temperatures.     

考虑分层损伤的复合材料螺栓连接强度预测与损伤分析

针对传统复合材料损伤分析方法未考虑界面层的损伤问题,基于三维累积损伤分析方法和内聚力模型方法,建立一套能够综合考虑面内损伤和层间损伤的复合材料螺栓连接数值分析模型。通过对两种典型复合材料单钉接头进行强度分析,表明该计算方法比传统有限元方法具有更高的精度。基于该模型,对接头层合板的分层扩展以及拧紧力矩对接头强度和分层扩展的影响进行研究。结果表明:分层扩展方向和层合板断裂方向是一致的;拧紧力矩对连接强度有明显提高作用,并且对孔边分层扩展有抑制作用。     

An advanced five-unknown higher-order theory for free vibration of composite and sandwich plates

Accurate prediction of dynamic characteristics is quite critical to understand the strength of layered structures. Nevertheless, the existing five-unknown higher-order theories encounter difficulties to forecast accurately the dynamic response of sandwich structures. Therefore, a new five-unknown higher-order theory is developed for free vibration analysis of composite and sandwich plates, which possesses the same degree of freedom as those of other five-unknown higher-order theories. The developed model can meet beforehand interlaminar continuity conditions and the free-surface conditions of transverse shear stresses. To assess capability of the proposed model, analytical solution for such composite structures with simply-supported conditions has been presented by employing Hamilton’s principle, which is utilized for analysis of mechanical behaviors of composite and sandwich plates. Compared with the three-dimensional (3D) elasticity solutions, 3D finite element results and the results obtained from the chosen five-unknown higher-order models, the proposed model can yield accurately natural frequencies of composite and sandwich plates. Even for the thick plates, the higher-order frequencies calculated from the proposed model are in good agreement with the 3D finite element results. By studying effect of the thickness/length ratios on natural frequencies, it is found that the proposed model is adaptable to predicting natural frequencies of the sandwich plates with the thickness/length ratios between 1/4 and 1/100. In addition, some factors influencing accuracy of five-unknown higher-order models have been investigated in detail. Finally, by means of numerical analysis and discussion, some conclusions have been drawn as well, which can serve as a reference for other investigators.     

基于单层数值特征曲线法的复合材料接头强度分析

提出了基于单层的特征曲线法，利用Patran／Nastran有限元软件对复合材料机械连接接头强度进行了分析计算。根据提出的基于单层的数值特征曲线法，各个角度铺层的特征长度采用数值方法分别计算，根据各层的特征曲线计算各层的破坏载荷，最后确定接头的破坏载荷。通过算例分析，计算结果跟试验值吻合很好，较基于层合板特征曲线法所得结果更精确，说明了该方法的有效性。     

基于CDM的复合材料缺口强度三维数值仿真模型

层合板受载时在缺口尖端出现的沿纤维方向的基体开裂会使缺口钝化,降低缺口带来的应力集中影响。为了更好地模拟这一现象,建立基于CDM的三维有限元模型,提出一种可以实现层合板中每层网格不同排列的建模方法,使网格边缘与每层纤维方向一致;为了实现每层网格不同的排列,在层间建立内聚力接触模拟分层损伤;对纤维增强复合材料层合板[0/902/0]S和[0/90/±45]S进行开孔拉伸的渐进损伤分析。结果表明:该模型可以模拟不同材料体系和铺层参数的层合板在拉伸载荷作用下的渐进损伤过程,预测其破坏强度;通过已知的试验结果对模型进行验证,证明了该方法的正确性且预测精度较高。     

粗糙表面接触刚度模型的研究进展

航空发动机结构存在许多机械结合面，这些结合面间的接触在微观尺度上是各粗糙峰的接触，而由粗糙峰接触所产生 的接触刚度具有随机性，开展粗糙表面接触刚度模型研究，对有效分析发动机部件和整机结构的动力特性及其稳定性与可靠性至 关重要。主要从统计学和分形理论两方面归纳了粗糙表面接触刚度模型的建模方法。基于统计学的粗糙表面接触刚度模型描述 简单明了，且能极大程度缩短求解过程；利用分形理论所描述的物体形貌特征不受空间的束缚，更接近客观物体的真实属性与状 态。重点对接触刚度的计算过程进行了详细阐述。研究表明，目前粗糙表面接触刚度模型主要采用统计学描述与分形描述的解 析模型，统计学描述接触刚度模型日渐成熟与完善，分形接触刚度模型能定量表达总的接触刚度与粗糙度的关系。但解析模型未 考虑微尺度效应及材料基体变形对微凸体变形的影响，未来对基于纳米级粗糙表面接触刚度模型、考虑基体变形的粗糙表面接触 刚度模型进行研究将具有重要意义，考虑微观接触的宏观接触有限元模型可弥补解析模型的不足，将成为研究热点。     

Uncertainty evaluation for bearing fatigue property of CFRP double-lap,single-bolt joints

The considerable uncertainty in mechanical properties of composite bolted joints not only prevents advanced composite materials from efficient applications, but also threatens the safety and reliability of the aircraft structures. In this paper, the uncertainty in bearing fatigue properties of a CFRP double-lap, single-bolt joint was evaluated by combing a Progressive Fatigue Damage Model(PFDM) with the interval analysis method. In the PFDM, a residualstrain-based gradual material degradation mo...     

复合材料机械连接件非线性接触应力分析

 <正> 近年来，复合材料非线性效应已引志广泛重视，但是复合材料机械连接件非线性效应的研究尚不多见。F.K.Chang采用余弦分布载荷假设和Hahn-tsai剪切非线     

基于损伤权重的混合多钉连接件疲劳寿命预测方法

复合材料与金属材料混合多钉连接形式是当代飞机结构中最常见的连接形式,因此对于混合多钉连接件疲劳性能的研究有助于提高对飞机结构疲劳损伤的认知。针对以Ti-6Al-4V钛合金为螺栓的ZT7H/QY9611碳纤维增强树脂基复合材料连接板与30CrMnSiNi2A金属连接板混合多钉连接结构进行数值分析和试验研究。利用有限元方法,分别对复合材料和紧固件进行疲劳损伤预测,估算复合材料连接板上螺栓孔附近的损伤,依据复合材料和紧固件的损伤量所占权重,提出了以紧固件分布和复合材料连接板铺层层数为参数的经验公式,进而有效提高混合多钉连接结构疲劳寿命的预测精度。利用试验结果将螺栓孔损伤形式进行分类讨论,探索混合多钉连接件的损伤演化方式;利用C扫描技术得到复合材料分层损伤结果,与模拟结果进行对比分析,进一步解释了模型的合理性。与试验结果对比可以看到,考虑损伤权重的寿命预测值与试验值的对数误差仅为1.1%,相对于不考虑损伤权重方法的8.4%的对数误差,该模型寿命预测精度显著提高。     

复合材料机械连接结构分析中的接触算法适用性研究

采用有限元方法计算复合材料机械连接结构孔边接触应力分布时,需要保证其结果的可靠度。分别以Nastran、Marc和Abaqus为平台,研究小滑移接触检测技术和有限滑移接触检测技术以及拉格朗日乘子法、直接约束法和罚函数法等接触约束施加技术的基本原理与特点,结合复合材料销钉连接结构应力分析实验与数值计算,验证各接触算法的准确性和适用性。结果表明:在复合材料机械连接结构有限元分析中,应当采用有限滑移接触检测技术和罚函数接触约束施加方法以提高计算精度。     

Tensile properties of a composite–metal single-lap hybrid bonded/bolted joint

Hybrid bonded/bolted (HBB) joint has been widely used in engineering practice because it can overcome the potential weakness of pure bonded and pure bolted joints. However, studies on HBB joint are still at the initial stage. In this paper, tensile properties of a composite–metal single-lap HBB joint was investigated experimentally. And a detailed finite element model (FEM) was established to simulate the tensile behavior of the joint. The model was verified by the experimental results. Then the damage propagation and load transfer mechanism were explored based on the FEM. The results show that the HBB joint can provide multi-load transmission paths and resist damage propagation in the adhesive. The HBB joint has higher strength and energy absorption capacity than the pure bonded joint. And the HBB joint has greater initial damage load and tensile stiffness than pure bolted joint. Adhesive fillets can obviously improve the tensile performances of the HBB joint. Lateral stiffness of the joint boundary and testing machine show obvious effects on tensile performances of single-lap hybrid joints.     

CFRP双剪单钉连接接头强度分析

双剪连接接头是复合材料结构连接设计的主要环节。针对T300／KH304复合材料层合板的双剪连接形式，分析了单钉连接情况下的接头强度，并采用Yamada-Sun准则预测了该层合板结构双剪连接接头的破坏载荷。结果表明：该接头的破坏模式主要呈现为挤压破坏；Yamada-Sun准则可以较好地预测该结构的破坏载荷；所预测的接头的破坏载荷及破坏模式，试验结果与数值分析结果比较一致。     

复合材料层合板单排多钉双剪联接接头强度分析

双剪联接接头是复合材料结构连接设计的主要环节。针对T300/KH304复合材料层合板的单排多钉双剪联接接头,考虑到孔间距离对接头强度的影响,用三维有限元模型对接头的静强度进行数值分析。以应力分析为基础,采用Yamada-Sun准则预测了该层合板结构双剪联接接头的破坏载荷。试验结果表明,该接头的破坏模式主要呈现为挤压破坏,并伴随有净拉伸和剪切破坏模式;接头的位移——载荷曲线近似为直线;Yamada-Sun准则可以较好地预测该结构的破坏载荷;所预测的接头的破坏载荷及破坏模式,试验结果与数值分析结果比较一致。     

飞机螺栓双剪连接结构有限元应力分析

为了设计更加高效和安全的航空航天结构元件,对螺栓连接进行精确的应力和应变分析是相当重要的。对飞机结构中广泛使用的铝合金7075 T6螺栓连接板进行了有限元建模,采用单螺栓和双螺母配合的双搭接连接,在建立有限元模型后,模拟施加三个不同大小的预紧力并附加不同的纵向拉伸载荷。螺栓连接中各个部件之间的接触采用三维面面接触单元来模拟,数值分析中考虑了摩擦效应,此外,还模拟了螺栓和板之间的间隙。有限元计算结果显示,由于施加预紧力而在孔边缘附近产生有益的压应力,较高的预紧力可以显著降低在孔边缘处合成拉伸应力的大小,并且在经受纵向拉伸载荷时也能够显著降低接头处的应力水平。     

Brazing of C/C composite and Ti-6Al-4V with graphene strengthened AgCuTi filler: Effects of graphene on wettability,microstructure and mechanical properties

Graphene nanosheets(GNSs) strengthened AgCuTi composite filler(AgCuTi_G) was used to braze C/C composite and Ti-6Al-4V. The effects of GNSs on the wettability of AgCuTi_G filler on the C/C composite surface and the interfacial microstructure and mechanical properties of brazed joints were investigated. The results indicate that the addition of GNSs reduced the wettability of AgCuTi_G. The interfacial microstructure of brazed joints evolved with the addition of GNSs, where Ti_3Cu_4 and TiCu_4 were converted to TiCu and the thickness of the reaction layer adjacent to the base material decreased. The maximum shear strength of joints brazed at 0.3 wt% GNSs was 23.3 MPa(880℃/10 min). Further adding GNSs deteriorated the shear strength of the joints. Fracture of the joints occurred in the C/C composite substrate and the TiC layer adjacent to C/C composite.     

复合材料螺接修补参数优化

针对复合材料层合板穿透性损伤,采用圆形复合材料补片螺接贴补修理方式,对影响修补效率的多个因素进行了分析计算。修补结构采用“两板-DOF弹簧元”模型,有限元分析运用 NASTRAN软件,所得结论对工程设计具有实用价值。     

Bolt insertion damage and mechanical behaviors investigation of CFRP/CFRP interference fit bolted joints

Interference fit has advantages in improving fatigue behaviors of composite bolted joints; however, interference fit bolt insertion tends to cause damages in laminates weakening joint mechanical properties. Therefore, an experimental study was conducted to investigate bolt insertion damages of Carbon Fiber Reinforced Polymer (CFRP)/CFRP interference fit bolted joints. Mechanical behaviors of joints were also evaluated experimentally under both quasi-static loads and cyclic loads. Scanning Electron Microscope (SEM) and high-resolution X-ray micro-CT scan were used to examine micro damages in laminates. Damage and failure behaviors of joints were characterized. The results demonstrated that the hole entrance in upper laminate and the laminate boundary near the hole wall were the most critical regions for damages during bolt insertions. However, the influence of those damages on quasi-static failure loads and fatigue failure modes of joints was minimal. Delamination and matrix cracking occurred first in laminates following fiber and matrix fracture in quasi-static tensile tests. Interference fit could improve the fatigue resistance of the laminate hole; however, the bolt seemed to suffer a more critical local fatigue loading condition. This paper can contribute to composite structure designs, especially in understanding damage and failure behaviors of composite bolted joints.