一种用于电子薄膜导热系数和发射率测量的实验方案

薄膜传热性能对微电子设备的传热能力及其性能和可靠性有重大影响,测量薄膜的热物性参数并进一步研究其影响因素,可为微电子电路的设计和发展提供科学依据。评述了薄膜导热系数测量和研究的现状,在此基础上提出了一种新的能同时测量衬底薄膜导热系数和发射率的实验方案,并通过建立衬底薄膜试样传热的数学模型和分析推导,论证了该实验方案的可行性。本实验方案可推广应用于确定淀积在衬底薄膜上各种极小厚度薄膜的导热系数和发射率。     

用于碳纤维复合材料的电热除冰技术实验研究

 针对碳纤维复合材料机翼的电热除冰技术研究现状,提出了采用多层材料结构的电热除冰垫技术方案.该电热除冰垫各层均由具有不同热功能的材料构成,其中部分材料为根据性能需要自行制备得到的.采用有限容积法(FVM)对除冰垫的性能进行了数值模拟,确定了隔热层厚度,验证了加热回路的均匀性.根据所确定的方案制备了电热除冰垫,并利用自行搭建的除冰验证装置对该电热除冰垫的性能进行了实验研究,得到了加热热流密度、来流风速、来流与除冰表面间夹角对除冰性能的影响规律.研究表明,该电热除冰垫具有良好的除冰性能,除冰方案可行.     

基于热磁耦合分析的高性能磁屏蔽系统设计

近零磁工作环境是实现无自旋交换弛豫(SERF)原子自旋惯性测量装置的必要条件,但在实际中由于装置内部气室加热和环境温度变化引起的磁屏蔽性能变化是影响系统性能的一个主要因素。基于热-磁耦合理论建立了惯性测量装置的有限元分析模型,对加热条件下磁屏蔽筒内磁场均匀性及其剩余磁场进行了分析。结果表明,气室加热至200℃时,附近温度场对磁屏蔽筒内部磁场梯度的影响较小可以忽略,但磁屏蔽筒内部剩磁相比数值解增加了0.09nT。同时基于上述模型对磁屏蔽材料的温度稳定性进行了研究,当采用高温稳定磁屏蔽材料时,惯性测量装置的长期稳定性有所提高,但磁屏蔽效能会降低。该研究为高性能磁屏蔽筒的热磁耦合误差及磁屏蔽材料性能的研究提供了理论与方法支撑,同时也为SERF原子自旋惯性测量装置的研制提供了有力的技术保障。     

加力燃油计量装置的AMESim 仿真研究

为获得加力燃油系统数字化仿真与性能验证平台,采用功能划分的方法分析了典型计量装置的功能模块,确定了伺服阀-随动活塞、计量活门-等压差活门是决定计量装置动态特性的主要组成部分,对其进行了数学建模。鉴于获得的数学模型描述系统特性时缺乏相关元件特性参数的设计依据,建立了由计量活门、等压差活门、电液伺服单元等组成计量装置的AMESim模型,计算主要结构参数后仿真分析了其稳态和动态特性。结果表明:基于控制系统构成的加力燃油计量装置功能划分与数学建模可为仿真研究与参数设计提供指导,AMESim可用于动态过程仿真与性能预测。     

基于石墨的宽温度区间快时变热载荷模拟方法

针对高超声速飞机结构试验中大范围快速升/降温加载难题,提出了一种基于石墨的宽温度区间快时变热载荷模拟方法。首先,形成了一种基于平板式石墨加热元件的超高温环境设计流程,提出了考虑加热环境的加热元件厚度设计与强度校核方法;其次,针对快时变热载荷模拟需求,提出了基于加热元件与试验件解耦的快速升温方法,分析了封闭环境中强迫对流换热降温效率;最后,基于前述方法研制了大范围快时变热载荷模拟试验系统,并针对炭气凝胶试验件开展了超高温快速升/降温试验验证。研究表明,试验件表面温度响应与设计要求基本一致,无明显的温度变化滞后与变化缓慢现象。针对碳基材料平板试验件,试验系统可实现500～1 800℃范围内的可控多次快速升温与快速降温,升/降温速率可达到10℃/s,为高超声速飞机结构热试验提供了技术条件。     

金属橡胶动态隔振性能的实验研究

通过对金属橡胶元件进行的一系列实验,考察了振动频率、成型厚度、成型密度、振幅及预压缩(或初始位移)等对金属橡胶元件滞迟特性的影响规律,得到滞迟特性受成型参数尤其是成型厚度、成型密度、振幅及预压缩(或初始位移)的影响较大,随着这些参数的增大,金属橡胶元件的阻尼性能增强,而振动频率对金属橡胶元件滞迟特性的影响很小。同时对随机激励下金属橡胶元件的隔振性能进行了实验研究,得出金属橡胶减振器的隔振效率ε可达63.47%,且其隔振效率ε随激励的增大而增大。     

尾翼防冰前缘电阻丝乱丝的处理

某机的垂直尾翼和水平尾翼的防冰前缘中装有电阻丝加热元件。当给它们通电时,能使飞机尾翼的前缘保持一定的温度,从而防止飞机尾翼结冰,保证了飞行安全。因此,电阻丝加热元件的质量对防冰能力有着重要影响。电阻丝加热元件由玻璃布和胶合在玻璃布上的汇流条和若干根并联的电阻丝组成。玻璃布为热强布-290无碱玻璃布,胶接剂为X98-4缩醛胶液、电阻丝为Φ0.15毫米     

金属热防护系统设计的有限元分析

对可重复使用运载飞行器金属热防护系统进行了有限元分析,计算发现超耐热合金防热结构中下层蜂窝夹芯板的存在会增加结构的质量,但是并不会提高绝热性能,因此改进型防热系统取代了超耐热合金防热系统。比较分析了板间缝隙宽度和辐射率对防热结构底部最大温度的影响,表明减小板间缝隙是消除缝隙辐射的最好办法。分析了模拟条件对热防护系统尺寸设计的影响:初始温度为0℃时比为40℃时最大可以减少17%的厚度和7.7%的质量;考虑热损失厚度最小可以降低26%,质量最小可以降低7%。     

正交试验设计在高精度角度传感器粉末涂敷中的应用

流化床粉末热浸涂敷工艺具有操作方便、生产周期短、质量高以及显著经济效应的特点,广泛应用于电力电子行业.在流化床粉末热浸涂敷设备及涂敷工艺研究的基础上,针对高精度角度传感器对涂敷层厚度尺寸的高要求,先定性分析影响涂敷层厚度的因素,再设计正交试验定量优化涂敷工艺参数,并通过试验结果的极差分析确定了各因素影响涂敷层厚度的程度及趋势,最后通过各项性能检测验证了涂敷层的性能指标要求,突破了高精度角度传感器铁芯的粉末涂敷技术,从根本上保证了其绝缘可靠性,对相关粉末涂敷领域具有一定的借鉴意义.     

EB-PVD设备逆变电源研制

为了提高EB-PVD设备性能、增强其工作灵活性,基于三级AC-DC拓扑电路、多路逆变电路串并联技术、双闭环控制策略分别设计制造了加速电源、灯丝加热电源,并将所研制加速电源、灯丝加热电源与两极电子枪、真空系统、控制系统等进行集成,组成EB-PVD试验装置,分别测试了该装置输出的高压、最大束流、灯丝加热电流、功率变压器输入波形等。试验结果表明:所研制的逆变电源输出高压达到-30k V,束流输出时逆变电源输出特性为恒压特性;灯丝加热电流最大150A,最大束流达到2000m A。这表明所研制的逆变电源满足EB-PVD设备工作需求。     

高过载永磁同步电动机设计研究

永磁同步电动机(PMSM)的过载能力受到铁心饱和、电枢反应的制约,常规设计PMSM无法满足一些高过载应用场合的需求。分析PMSM过载能力的影响因素,研究定子裂比和气隙长度等结构参数对其影响方式,进而分析得出相关结构参数对于PMSM过载能力的影响规律。设计了1台额定功率1 kW的高过载能力PMSM,有限元仿真结果显示该电机可达到5.26倍过载能力。     

炭／陶复合材料电热性能的研究

通过在陶瓷基体原料(高岭土)中添加炭系导电原料(石墨、炭黑),经球磨混合、模压成形和烧结工艺制得炭/陶复合材料.采用X射线衍射(XRD)、扫描电镜(SEM)、数字测温仪等分析和测试了所研制试样的相组成、显微结构以及电热性能.结果表明,本实验的烧结条件下,炭系导电原料不会和陶瓷基体发生反应,其导电性不会受到影响.单一石墨和炭黑含量超过30和25wt%或石墨加炭黑混合(m石墨: m炭黑=1: 1)导电原料含量超过30wt%时,可在炭/陶复合材料内部形成良好的连续导电通道,且该材料具有优良的电发热性能.     

Impact Potential of New Power Electronic Technologies

New technological advances in the area of power electronics are having an increasing impact on the design of aerospace control systems. These next generation power components promise improved system performance through increased electronic efficiencies. Applying state-of-the-art packaging concepts as an integral part of the system design will allow these devices to be utilized in a space efficient and reliable manner. The first portion of this paper looks at two such next generation components. The first is a High Voltage Integrated Circuit (HVIC) that provides a bridge between the low voltage controller logic and the high voltage motor winding invertor. This device achieves size reduction and an increase in reliability through integration of low and high voltage logic networks on a single integrated circuit. The second is the Insulated Gate Transistor (IGT). This device provides a high voltage switch with MOS-like drive characteristics. The present and future expectations of these power devices are discussed. This paper then looks at new packaging techniques for power devices. The impact of parasitic circuit effects have significant impact on power circuit performance. Finally, this paper looks at an example control application. The design is that of a permanent magnet motor driven actuator. The drive motor uses 270 vdc for supply voltage. Within the intelligent system controller, is the capability to control the current demands of the motor. The new power electronics devices are making the design feasible in both thermal and volume efficiency. This topic includes projected controller sizing into the 1990s.     

电弧加热器驻点烧蚀/侵蚀试验技术

介绍了在电弧加热器试验设备上进行复合材料烧蚀/侵蚀试验技术,通过改进电弧加热试验设备和粒子播发系统,将石墨粒子均匀注入到高压混合室中,与高温空气混合后经过超声速粒子加速喷管形成烧蚀/侵蚀试验流场,对驻点模型进行试验,同时建立了相应流场参数的测试、计算方法。并对C/C和含钨C/C防热复合材料的抗粒子侵蚀性能进行了初步研究。结果显示有粒子流场的均匀性和重复性较好,能满足材料的烧蚀/侵蚀考核试验要求,且含钨C/C材料的抗粒子侵蚀性能高于C/C材料。     

离轨帆弹性桅杆力学性能分析

采用有限元分析软件ABAQUS分析弹性桅杆几何参数对其力学性能的影响,为离轨帆弹性桅杆设计提供一定的理论依据。结果表明:增加壳体厚度、保持弧长不变,减小曲率半径以及增大壳体截面圆心角都能有效提高离轨帆自动展开能力及弹性桅杆支撑刚度;弹性桅杆的弯曲内部应力只与材料属性、曲率半径、缠绕半径以及壳体厚度有关;曲率半径减小、壳体厚度增加都会增大弹性桅杆的弯曲内部应力,有可能会导致弹性桅杆在缠绕时发生塑性变形。因此,在对弹性桅杆设计时,需综合考虑弹性桅杆几何参数对其展开能力以及缠绕性能的影响。     

Coupled thermal,structural and vibrational analysis of a hypersonic engine for flight test

This paper describes a relatively simple and quick method for implementing aerodynamic heating models into a finite element code for non-linear transient thermal-structural and thermal-structural-vibrational analyses of a Mach 10 generic HyShot scramjet engine. The thermal-structural-vibrational response of the engine was studied for the descent trajectory from 60 to 26 km. Aerodynamic heating fluxes, as a function of spatial position and time for varying trajectory points, were implemented in the transient heat analysis. Additionally, the combined effect of varying dynamic pressure and thermal loads with altitude was considered. This aero-thermal-structural analysis capability was used to assess the temperature distribution, engine geometry distortion and yielding of the structural material due to aerodynamic heating during the descent trajectory, and for optimising the wall thickness, nose radius of leading edge, etc. of the engine intake. A structural vibration analysis was also performed following the aero-thermal-structural analysis to determine the changes in natural frequencies of the structural vibration modes that occur at the various temperatures associated with the descent trajectory. This analysis provides a unique and relatively simple design strategy for predicting and mitigating the thermal-structural-vibrational response of hypersonic engines.     

A fault-tolerant triple-redundant voice coil motor for direct drive valves: Design, optimization, and experiment

A direct drive actuator (DDA) with direct drive valves (DDVs) as the control device is an ideal solution for a flight actuation system. This paper presents a novel triple-redundant voice coil motor (TRVCM) used for redundant DDVs. The TRVCM features electrical/mechanical hybrid triple-redundancy by securing three stators along with three moving coils in the same frame. A permanent magnet (PM) Halbach array is employed in each redundant VCM to simplify the system structure. A back-to-back design between neighborly redundancies is adopted to decouple the magnetic flux linkage. The particle swarm optimization (PSO) method is implemented to optimize design parameters based on the analytical magnetic circuit model. The optimization objective function is defined as the acceleration capacity of the motor to achieve high dynamic performance. The optimal geometric parameters are verified with 3D magnetic field finite element analysis (FEA). A research prototype has been developed for experimental purpose. The experimental results of magnetic field density and force output show that the proposed TRVCM has great potential of applications in DDA systems.     

A method of multi-objective reliability tolerance design for electronic circuits

Tolerance design plays an important role in reliability design for electronic circuits. The traditional method only focuses on the consistency of output response. It is not able to meet the needs of increasing development of electronic products. This paper researches the state of related fields and proposes a method of multi-objective reliability tolerance design. The characteristics of output response and operating stresses on critical components are both defined as design objectives. Critical components and their operating stresses are determined by failure mode and effect analysis (FMEA) and fault tree analysis (FTA). Sensitivity analysis is carried out to determine sensitive parameters that affect the design objectives significantly. Monte Carlo and worst-case analysis are utilized to explore the tolerance levels of sensitive parameters. Design of experiment and regression analysis are applied in this method. The optimal tolerance levels are selected in accord with a quality-cost model to improve consistency of output response and reduce failure rates of critical components synchronously. The application in light-emitting diode (LED) drivers indicates details and potential. It shows that the proposed method provides a more effective way to improve performance and reliability of electronic circuits.     

二硅化钼发体件的热弯研究

研究了高温烧结发热体坯体的烧结工艺对热弯的影响,使用SEM观察高温弯曲试样的表面形貌及成分分析,通过表面防护的保护措施,防止高温烧结时发热体坯体的渗碳发生。结果表明,保护性高温烧结工艺的发热体可进行热态弯曲成形,表面没有发现裂纹,试样中的气孔已明显球化。     

非金属电热膜材料及工艺分析

本文论述了制作电热膜的工艺过程.对电热膜的材料、烧结工艺及使用寿命进行了试验,获得了有价值的结论.并论述了提高电热膜产品寿命应注意的问题.