化学气相沉积金刚石膜工具研究进展及产业化趋势

20多年来,CVD金刚石厚膜焊接工具和薄膜涂层工具的研究都已取得了十分显著的进展,关键性的技术问题已经基本解决,相关产品已经得到实际应用,近年来在国内外均已出现CVD金刚石工具产业,并已经形成了一定的市场规模.     

金刚石在仪表制造中的作用

介绍了金刚石工具在仪表加工中的应用，详细叙述了金刚石车刀应用和使用中的技术问题以及人造金刚石和金刚石涂层的工具，还展望了比金刚石硬、强度高的材料．     

类金刚石膜（DLC）及其应用

金刚石膜和类金刚石膜具有优异的力学特性，电气特性，光学特性，热学特性和化学化学稳定性。与金刚石膜相比，类金刚石膜的制备工艺比较简单易行，因此，类金刚石膜很快进入成熟阶段，文中主要评述类金刚石膜的制备方法，性能，发展状况和军民两方面的应用。简单介绍了前苏联在类刚石膜的研究及应用方面所取得的使世人瞩目的进展。     

金刚石与金属基体钎焊机理的研究

研究了在低熔点合金中添加Ti、Cr、V、Mo等强碳化物形成元素,在液相下通过与金刚石表面界面反应生成的碳化物膜,改善了合金钎料对金刚石表面的浸润性,从而实现钎料对金刚石的牢固粘结,进一步分析了影响钎焊质量的主要因素,为高性能金属基金刚石工具的制造提供理论和实践依据.作为一个应用实例,介绍了单层钎焊金刚石砂轮的工艺优势.     

金刚石烧结工具晶须及纤维增强技术通过鉴定

金刚石烧结工具晶须及纤维增强技术通过鉴定南京航空航天大学＂金刚石烧结工具晶须及纤维增强技术＂课题，日前通过由中国航空工业总公司组织的技术鉴定。课题组紧密结合我国金刚石工具制造业的发展需要，自行研制开发了应用于金刚石烧结工具制造的晶须及纤维增强技术，在...     

离子注入工艺为超硬材料处理技术开辟了新途径

一、引言近年来,国外在研究金刚石等超硬材料的生长和合成的同时,对超硬材料的处理技术的研究也给予相当的重视,并取得了一定的进展。超硬材料—金刚石的处理技术是金刚石研究领域内的一门新技术。它的目的是通过不同的处理方法,使原来的人造金刚石或天然金刚石具有更优异的物理特性,使之更适合人们的特殊要求。一九七七年英国国家研究开发公司     

微型单晶金刚石铣刀设计与力学分析

介绍了微型单晶金刚石刀具的应用和技术特点,研究了微型单晶金刚石刀具的设计原理,并对其进行了力学分析和仿真建模。     

单晶金刚石微型刀具的工艺技术研究

介绍了单晶金刚石微型刀具的应用和技术特点,研究探讨了单晶金刚石微型刀具的设计原理和制造工艺,并探究了用"金刚石磨金刚石"方法加工金刚石微型刀具的可行性和潜力.     

提高金刚石拉丝模使用寿命的新途径

一、概况 金刚石是迄今人类已知的自然界中最硬的物质,它的高硬度及耐磨性能在工业生产和科学研究中得到日益广泛的应用。利用金刚石的这些性能可制造车削、切割、钻探、拉丝模等工具。但是,金刚石拉丝模制造困难(加工一只φ0.30毫米的金刚石拉丝模,需235元),模具消耗量大,因此,如何延长金刚石拉丝模的使用寿命,对于降低丝材成本,提高生产效率,提高经济效益就有着重大的意义。 我厂以生产航空滤网、尖端科学用高精     

利用金刚石微颗粒进行微米级加工的研究

为确立用金刚石微颗粒对硬脆性材料进行微加工的技术基础,在进行了螺旋切入方式的运动学和力学模式的解析后,对用金刚石微颗粒进行磨削微加工的最佳条件进行了探讨。在此基础之上,用电镀有金刚石微颗粒的工具和螺旋切入磨削方式,成功地实现了对玻璃、硅片等各种各样的硬脆性材料的100μm尺度的高精度加工。     

Research on Ultrasonic Vibration Grinding of the Hard and Brittle Materials

It is well known that grinding techniques are main methods to machine hard and brittle materials such as engineering ceramics. But the conventional grinding has many shortcomings such as poorer surface finish,quicker wear and tear of grinding tools,lower effi-ciency and so on. Ultrasonic vibration grinding (UVG) which combines ultrasonic machining and grinding emerged as a developing and promising technique in recent years. In this paper,experimental studies on UVG were conducted on several kinds of hard and brittle material by altering processing parameters such as vibration frequency and its amplitude,diamond abrasive grit size,cutting depth,feeding speed and rotary speed of tools. The experimental results show that alteration in any of above mentioned parameters will bring effects on the processed surface finish of these materials. Of them,the diamond abrasive grit size has the greatest. Moreover,conven-tional grinding experiments were also carried out on these materials. By comparison,it was found that the UVG is superior to the con-ventional method in terms of the ground surface quality,the working efficiency and the wear rate of tools.     

机床振动对高精度金刚石刀具研磨质量的影响

研磨机床的振动是影响金刚石刀具机械研磨质量的重要因素,尤其在精密研磨工序。为了提高金刚石刀具的研磨质量,针对金刚石刀具的精密研磨工序,在研磨加工时对机床施加空气隔振垫,使研磨的金刚石刀具切削刃钝圆半径从隔振前的93.8nm降到了隔振后的72.7nm,前刀面表面粗糙度则从2.4nm降到了1.0nm,研磨质量得到明显改善。     

纳米级金刚石系列产品的现状及展望

介绍了利用爆炸法合成的纳米级金刚石及其在磨合油、金属修补剂等方面的应用,同时介绍了国外的应用开发情况。     

Integrating system engineering software tools

System engineering projects typically involve the use of a variety of design, analysis, simulation, and management software tools that are home-grown or commercial-off-the-shelf (COTS). Very often, these applications are hosted on dissimilar computing platforms in a network environment. An application deployed on one platform may not be easily ported to another platform, and it usually cannot be readily accessed by software on the other platform. Enhancing the inter-operation among software applications or tools will greatly increase the effectiveness of the system engineering process. The middleware technology currently being developed by the computer industry promises to provide the needed software interface for integrating tools across a heterogeneous computer network. This paper discusses the experience of applying the middleware technology to software tools used in system engineering     

天然金刚石刀具单激励超声椭圆振动车削

设计并制造了一种单激励夹心式纵弯复合椭圆振动车削系统.在分析超声椭圆振动切削抑制刀具崩刃机理的基础上,利用该系统进行了天然金刚石刀具振动车削铝件的试验,证实了椭圆振动切削可以有效防止刀具崩刃.     

Presolar Grains in Meteorites and Their Compositions

Small amounts of pre-solar “stardust” grains have survived in the matrices of primitive meteorites and interplanetary dust particles. These grains—formed directly in the outflows of or from the ejecta of stars—include thermally and chemically refractory carbon materials such as diamond, graphite and silicon carbide; as well as refractory oxides and nitrides. Pre-solar silicates, which have only recently been identified, are the most abundant type except for possibly diamond. The detailed study with modern analytical tools, of isotopic signatures in particular, provides highly accurate and detailed information with regard to stellar nucleosynthesis and grain formation in stellar atmospheres. Important stellar sources are Red Giant (RG) and Asymptotic Giant Branch (AGB) stars, with supernova contributions apparently small. The survival of those grains puts constraints on conditions they were exposed to in the interstellar medium and in the early solar system.     

Brazing diamond grits onto AA7075 aluminium alloy substrate with Ag–Cu–Ti filler alloy by laser heating

The brazing of diamond is a promising way to fabricate grinding wheels for efficient machining and precision grinding. This work investigated the feasibility of bonding diamond grits onto Aluminium Alloy 7075 (AA7075) substrate with a Ag–Cu–Ti filler alloy via laser fusion brazing. The interfacial microstructures and the strength of the brazed diamond joints were studied. The cross-section of the brazed diamond joint consists of a molten filler alloy layer, a molten pool, a heat effect zone, a columnar crystal zone and an equiaxed crystal zone. Within the interface of the filler alloy/substrate metal, microstructures observed possibly were Ag(s.s), Al(s.s), TixAl, Al2Cu and Mg intermetallic compounds. A layer of TiC with a thickness of about 30–50 nm was found at the bonding interface of the diamond/filler alloy. The averaged peak shear force of the brazed joints was found to be approximately 39.8 N. The abrasion grinding test indicated that the diamond/AA7075 brazed joint was adequate for grinding. However, the pulled-off of grit was found to be the primary failure of this type of brazed joint. This work broadened the brazing diamond technique and the range of applications of brazed diamond wheels for efficient grinding.     

Diamond Milling of Micro-Optics

A diamond mill (a tiny end mill) can cut aspheric lenses and mirrors with diameters smaller than 0.5 mm. The cutting tool has a two-dimensional shape and is spun about the axis of the surface to be cut. As the spinning tool is plunged into the substrate, it cuts a radially symmetric surface to sub-micron accuracies. Commercially available circular diamond tools can be modified to aspheric shapes using a focused ion beam. Fabrication examples will be presented and the optical performance of an array of micro-lenses will be described.     

Neutral Upper Atmosphere and Ionosphere Modeling

Numerical modeling tools can be used for a number of reasons yielding many benefits in their application to planetary upper atmosphere and ionosphere environments. These tools are commonly used to predict upper atmosphere and ionosphere characteristics and to interpret measurements once they are obtained. Additional applications of these tools include conducting diagnostic balance studies, converting raw measurements into useful physical parameters, and comparing features and processes of different planetary atmospheres. This chapter focuses upon various classes of upper atmosphere and ionosphere numerical modeling tools, the equations solved and key assumptions made, specified inputs and tunable parameters, their common applications, and finally their notable strengths and weaknesses. Examples of these model classes and their specific applications to individual planetary environments will be described.     

Tool Life and Surface Integrity in High-speed Milling of Titanium Alloy TA15 with PCD/PCBN Tools

Titanium alloys are widely used in aeronautics that demand a good combination of high strength, good corrosion resistance and low mass. The mechanical properties lead to challenges in machining operations such as high process temperature as well as rapidly increasing tool wear. The conventional tool materials are not able to maintain their hardness and other mechanical properties at higher cutting temperatures encountered in high speed machining. In this work, the new material tools, which are polycrystalline diamond (PCD) and polycrystalline cubic boron nitride (PCBN) tools, are used in high-speed milling of Ti-6.5Al-2Zr-1Mo-1V (TA15) alloy. The performance and wear mechanism of the tools are investigated. Compared to PCBN tool, PCD tool has a much longer tool life, especially at higher cutting speeds. Analyses based on the SEM and EDX suggest that attrition, adhesion and diffusion are the main wear mechanisms of PCD and PCBN tools in high-speed milling of TA15. Oxidation wear is also observed at PCBN tool/workpiece interface. Roughness, defects, micro-hardness and microstructure of the machined surface are investigated. The recorded surface roughness values with PCD/PCBN tools are bellow 0.3 μm at initial and steady cutting stage. Micro-hardness analysis shows that the machined surface hardening depth with PCD and PCBN tools is small. There is no evidence of sub-surface defects with PCD and PCBN tools. It is concluded that for TA15 alloy, high-speed milling can be carried out with PCD/PCBN tools.