100～500mm外径千分尺平面度、平行度的修理方法改进探讨

对传统100～500mm外径千分尺平面度、平行度修理方法进行了改进，提高了该千分尺的平面度、平行度修理效率及合格率。     

一种在线测量平面度误差的新方法

介绍了一种测量平面度误差的二维最小二乘逐次两点设基分离法，设计了一套自动测量实验系统，并且编制了一套满足最小条件的平面度误差数据处理程序。     

平板平面度测量不确定度分析及测量标准选择

对用电子水平仪检定平板平面度测量结果的不确定度进行了分析评定,通过将测量结果不确定度与平板平面度最大允许误差进行分析比较,提出了不同于JJG-2005《平板检定规程》选择平板平面度测量标准器的方法.     

单层构架式可展结构平面度分析与测试

对某弹性元件驱动的单层构架式可展结构的平面度评价指标进行了定义。根据可展结构基本组成单元中构件的相互几何关系,结合Monte Carlo法及多元线性回归方法,分析了构件的尺寸和加工误差对可展结构平面度的影响,利用非接触测量方法测试了可展结构模型的平面度。参考平面度分析结果,在可展结构模型I的基础上减小接头开孔圆心至侧板边缘尺寸并制作模型II。经测试,模型II的平面度得到改善且满足设计要求,验证了平面度改善方法的可行性。     

基于三次样条的平面多值曲线的绘制

用三次样条插值函数不易直接绘制平面内的多值曲线。根据平面内已知的n个坐标对（x,y），本文选择已知点折线的累积长度为参数方程的参数，然后用三次样条函数建立参数方程，从而求解平面内的多值曲线。实践证明了这一多值曲线绘制的正确性和有效性。     

基于中心法的圆形工作台平面度测量

文中介绍了圆形工作台平面度测量方法,分析了各种方法之间的区别,给出了用中心法测量圆形工作台平面度的方法.     

航空发动机密封组件平面度误差检测技术研究

针对航空发动机石墨密封组件结构特点和平面度测量技术要求,提出应用光波干涉法对航空发动机密封件平面度误差实施检测专用装置的设计、测量、平面度判读等。     

竖直大平面铅垂度检测

本文详细论述了竖直大平面铅垂度检测方案，并设计了相应的检测工装，提出了技术保证措施，保证了测量精度，最后给出了数据处理方法和结果。     

挡水闸门平面度测量

介绍一种利用经纬仪和游标量具测量福建水口电站船闸挡水闸门平面度的方法;按最小包容区域法评定被测闸门平面度误差值;对测量不确定度进行了分析和评定.     

微机在平面度测量中的应用

本文介绍了一种新型高精度平面度测量系统,提出了一种新的满足最小条件的平面度数据处理方法。该系统具有较高的测量精度和数据处理速度,特别适用于大平台的高精度测量。     

Potentials of manufacture and repair of nickel base turbine components used in aero engines and power plants by laser metal deposition and laser drilling

IntroductionExpensive turbine parts like HPT(HighPressure Turine)blades or vanes are replaced bynew parts in case of damage.For example theburn through of the inner side of a blade or vane(Figure 1)is a frequently appearing damage,which cannot be repaired…     

Abnormal Shape Mould Winding

为解决网格化芯模的缠绕问题,本文提出了复合材料面片缠绕机理;接着详细分析了面片缠绕过程中的芯模凹曲面上纤维滑线和架空现象,应用微分几何曲面理论和空间几何理论,提出判据及其解决方案;最后,针对飞机发动机进气道的缠绕成型,编制缠绕控制程序并进行相应的实验,验证了面片缠绕方法的可行性。     

The effect of inlet conditions on the flow and heat transfer in multiple rotating cavity with axial throughflow

This paper discusses experimental results from two different build configurations of a heated multiple rotating cavity test rig.Measurements of heat transfer from the discs and tangential velocities are presented.The test rig is a 70% full scale version of a high pressure compressor stack of an axial gas turbine engine.Of particular interest are the internal cylindrical cavities formed by adjacent discs and the interaction of these with a central axial throughflow of cooling air.Tests were carried out for a range of non-dimensional parameters representative of high pressure compressor internal air system flows(Re up to 5×106 and Rez up to 2×105).Two different builds have been tested.The most significant difference between these two build configurations is the size of the annular gap between the(non-rotating) drive shaft and the bores of the discs.The heat transfer data were obtained from thermocouple measurements of surface temperature and a conduction solution method.The velocity measurements were made using a two component,LDA system.The heat transfer results from the discs show differences between the two builds.This is attributed to the wider annular gap allowing more of the throughflow to penetrate into the cavity.There are also significant differences between the radial distributions of tangential velocity in the two builds of the test rig.For the narrow annular gap,there is an increase of non-dimensional tangential velocity V/Ωr with radial location to solid body rotation V/Ωr=1.For the wider annular gap,the non-dimensional velocities show a decrease with radial location to solid body rotation.      

Enhancing the efectiveness of film cooling

Advanced gas turbine stages are designed to operate at increasingly higher inlet temperatures to increase thermal efficiency and specific power output.To maintain durability and reasonable life,film cooling is needed in addition to internal cooling,especially for the first stage.Film cooling lowers material temperature by forced convection inside film-cooling holes and by forming a layer of coolant about component surfaces to insulate them from the hot gases.Unfortunately,each cooling jet forms a pair of counter-rotating vortices that entrains hot gas and causes the film-cooling jet to lift off from the surface that it is intended to protect.This paper gives an overview of efforts to enhance the effectiveness of film-cooling.This paper also describes two new design concepts.One design concept seeks to minimize the entrainment of hot gases underneath of film-cooling jets by using flow-aligned blockers.The other design concept shifts the interaction between the approaching hot gas and the cooling jet to occur further above the surface by using an upstream ramp.For both design concepts,computational fluid dynamics results are presented to examine their usefulness in enhancing film-cooling effectiveness.      

Effects of Mo on the Microstructure and Hydrogen Sorption Properties of Ti-Mo Getters

The effects of Mo on the microstructure evolution, porosity and hydrogen sorption properties of Ti-Mo getters are investigated in this work. The results show that the addition of Mo prolongs the densification process of Ti-Mo getters and results in a significant amount of sintered pores. With the Mo content increasing, the porosity of getters firstly increases reaching the maximum value as it at- tains about 7.5wt.%, and then drops. At the room temperature, the hydrogen sorption property of getters increases progressively with the Mo content increasing, but the tendency is not very clear before its content lies below 2.5wt.%. When the Mo content achieves about 7.5wt.%, the hydrogen sorption property proves to be the best. The discussion is made about the above mentioned phenomena inclusive of hydrogen sorption properties of getters under different activation conditions (from 500-750 ℃).     

An SOR Implicit Time-accurate Scheme in Calculating Unsteady Flows

A new time-accurate marching scheme for unsteady flow calculations is proposed in the present work. This method is the combination of classical Successive Over-Relaxation (SOR) iteration method and Jacobian matrix diagonally dominant splitting method of LUSGS. One advantage of this algorithm is the second-order accuracy because of no factorization error. Another advantage is the low computational cost because the Jacobian matrices and fluxes are only calculated once in each physical time step. And, the SOR algorithm has better convergence property than Gauss-Seidel. To investigate its accuracy and convergency, several unsteady flow computa- tional tests are carried out by using the proposed SOR algorithm. Roe’s FDS scheme is used to discritize the inviscid flux terms. Un- steady computational results of SOR are compared with the experiment results and those of Gauss-Seidel. Results reveal that the numerical results agree well with the experimental data and the second-order accuracy can be obtained as the Gauss-Seidel for unsteady flow computations. The impact of SOR factor is investigated for unsteady computations by using different SOR factors in this algorithm to simulate each computational test. Different numbers of inner iterations are needed to converge to the same criterion for different SOR factors and optimal choice of SOR factor can improve the computational efficiency greatly.     

Blockage effect on the flow around a cylinder probe in calibration

Flow around a 2-D cylinder pressure probe placed in uniform flow,free jet flow,and wind tunnel flow was analyzed with potential flow theory and simulated with numerical method.Blockage effect was investigated under several typical flow Mach numbers.The result from numerical simulation shows a similar trend to the one from potential flow method while varies in quantity.Wind tunnel walls accelerate the flow near the probe and thus produce a blockage effect;Boundary of free jet flow,however,decelerates the flow and thus produces a "negative" blockage effect.A maximum incoming Mach number exists when the probe is calibrated in wind tunnel in high subsonic condition due to choking caused by shocks and shock induced separation.The critical Mach number varies with blockage ratio,which makes high Mach number impossible to achieve in large blockage ratio condition.The blockage effect itself is unavoidable for calibration or measurement although a sufficiently small blockage ratio brings minor effect.Correction can be implemented based on the numerical simulation result presented in this paper and further works.      

基于马赫数分布可控曲面外/内锥形基准流场的前体/进气道一体化设计

提出了一种高超声速飞行器乘波前体的外锥形基准流场设计方法,在锥面马赫数分布规律给定的条件下,通过有旋特征线法实现反设计,提高了基准流场设计的灵活性。该基准流场通过锥形"下凹"弯曲激波和波后等熵压缩波系压缩气流,可以在较短的长度内完成高效压缩。基于反正切马赫数分布外锥形基准流场设计的乘波前体具有较高的容积率,乘波特性良好且出口均匀,设计点时有黏升阻比为1.89。另外,基于该乘波前体和马赫数分布可控的内收缩进气道给出了一种双乘波的前体与进气道一体化设计方案,实现了内外流分别独立乘波,充分发挥了乘波前体和内收缩进气道的各自优势。     

Nonlinear Adaptive Slewing Motion Control of Spacecraft Truss Driven by Synchronous V-gimbaled CMG Precession

The slewing motion control of a truss arm driven by a V-gimbaled control-moment-gyro (CMG) is a nonlinear control problem. The V-gimbaled CMG consists of a pair of gyros that must precess synchronously. The moment of inertia of the system, the angular momentum of the gyros and the external disturbances are not exactly known. With the help of feedback linearization and recursive Lyapunov design method, an adaptive nonlinear controller is designed to deal with the unknown items. Performance of the proposed controller is verified by simulation.     

Convergence Analysis of the Numerical Solution for Cathode Design of Aero-engine Blades in Electrochemical Machining

As a main difficult problem encountered in electrochemical machining （ECM）, the cathode design is tackled, at present, with various numerical analysis methods such as finite difference, finite element and boundary element methods. Among them, the finite element method presents more flexibility to deal with the irregularly shaped workpieces. However, it is very difficult to ensure the convergence of finite element numerical approach. This paper proposes an accurate model and a finite element numerical approach of cathode design based on the potential distribution in inter-electrode gap. In order to ensure the convergence of finite element numerical approach and increase the accuracy in cathode design, the cathode shape should be iterated to eliminate the design errors in computational process. Several experiments are conducted to verify the machining accuracy of the designed cathode. The experimental results have proven perfect convergence and good computing accuracy of the proposed finite element numerical approach by the high surface quality and dimensional accuracy of the machined blades.