A systems and concurrent engineering framework for the integrated development of space products

This paper proposes a framework for the integrated development of space products. The framework is called ‘total view framework’ because it provides the total set of product, process and organisation elements and their interactions from the outset in the development process. It uses systems engineering (SE) and concurrent engineering (CE) in an integrated manner, as part of the same framework. The framework extends the application of the SE process to life cycle processes and their performing organisations and applies CE at all levels of the hierarchical product breakdown structure. The ‘total view framework’ is supported by a method, called ‘concurrent structured analysis method’, that consists of the three analysis processes: requirements, functional and physical. These processes mirror the bulk of the SE process and are applied concurrently to product, process and organisations. The outputs of the method are requirements, functional attributes, physical attributes and the interactions among them. These outputs are then analysed using a clustering algorithm and a complexity metric based on cohesion and coupling shows the clustering effects.     

利用真空热试验进行轨道卫星污染研究

利用北京卫星环境工程研究所拥有的各种规模的空间环境模拟器在进行真空热试验时,测量卫星表面返回质量流密度和发射质量流密度,通过加文(GarWin)方程组来确定轨道卫星的污染预估,从而解决了当前型号研制中污染控制的问题.     

国外中继卫星对航天器交会对接的测控通信支持

中继卫星系统的天基测控通信是近代航天技术的重大突破,它能够有效地满足航天器交会对接的测控通信需要。文章分析了美国＂跟踪与数据中继卫星系统＂（TDRSS）和欧洲＂阿特米斯＂（ARTEMIS）中继卫星对＂自动转移飞行器＂（ATV）与＂国际空间站＂（ISS）交会对接任务的测控通信支持,总结了国外中继卫星系统支持航天器交会对接...     

Informed maintenance for next generation reusable launch systems

Perhaps the most substantial single obstacle to progress of space exploration and utilization of space for human benefit is the safety & reliability and the inherent cost of launching to, and returning from, space. The primary influence in the high costs of current launch systems (the same is true for commercial and military aircraft and most other reusable systems) is the operations, maintenance and infrastructure portion of the program's total life cycle costs. Reusable Launch Vehicle (RLV) maintenance and design have traditionally been two separate engineering disciplines with often conflicting objectives - maximizing ease of maintenance versus optimizing performance, size and cost. Testability analysis, an element of Informed Maintenance (IM), has been an ad hoc, manual effort, in which maintenance engineers attempt to identify an efficient method of troubleshooting for the given product, with little or no control over product design. Therefore, testability deficiencies in the design cannot be rectified. It is now widely recognized that IM must be engineered into the product at the design stage itself, so that an optimal compromise is achieved between system maintainability and performance.The elements of IM include testability analysis, diagnostics/prognostics, automated maintenance scheduling, automated logistics coordination, paperless documentation and data mining. IM derives its heritage from complimentary NASA science, space and aeronautic enterprises such as the on-board autonomous Remote Agent Architecture recently flown on NASA's Deep Space 1 Probe as well as commercial industries that employ quick turnaround operations. Commercial technologies and processes supporting NASA's IM initiatives include condition based maintenance technologies from Boeing's Commercial 777 Aircraft and Lockheed-Martin's F-22 Fighter, automotive computer diagnostics and autonomous controllers that enable 100,000 mile maintenance free operations, and locomotive monitoring system software.This paper will summarize NASA's long-term strategy, development, and implementation plans for Informed Maintenance for next generation RLVs. This will be done through a convergence into a single IM vision the work being performed throughout NASA, industry and academia. Additionally, a current status of IM development throughout NASA programs such as the Space Shuttle, X-33, X-34 and X-37 will be provided and will conclude with an overview of near-term work that is being initiated in FY00 to support NASA's 2^nd Generation Reusable Launch Vehicle Program.     

小卫星空间模拟器KM3B的研制

空间模拟器是用来模拟空间的真空、冷黑及太阳辐照环境,完成卫星的热平衡、热真空试验,满足卫星研制需要的关键地面大型试验设备。文章概要介绍了研制的一台有效试验空间为φ3 800 mm×4 800 mm的空间模拟器的组成、采用的模拟技术、调试及使用情况。使用结果表明:该设备的各系统运行稳定、可靠,模拟室的真空度、污染量、热沉温度、红外热流模拟系统、温度测量系统等均能满足卫星整星热平衡、热真空试验的要求。     

影响GEO卫星长寿命高可靠的空间环境因素及其评估、验证和保障技术研究

文章叙述了空间环境与卫星长寿命高可靠的关系,着重分析了影响GEO卫星长寿命高可靠的各种空间环境效应,如:地磁亚暴电子造成的卫星表面带电及诱导的二次放电、辐射带高能电子引起卫星内带电、太阳耀斑质子和银河宇宙射线造成的单粒子效应、空间带电粒子和太阳电磁辐照造成的辐照总剂量效应以及空间环境下敏感表面的污染效应等.文章最后给出GEO卫星空间环境效应的评估、验证和保障技术研究的必要性及其主要研究方向.     

Space station freedom ground systems program—A survey

The Space Station Freedom will be a permanently manned, low-Earth orbit research facility, elements of which are being provided by the United States, Canada, countries of the European Space Agency and Japan. The facility will be assembled in space and operated well into the twenty-first century. The ground infrastructure must be able to support both assembly and long-term operations. The infrastructure will consist of ground facilities, support systems and the associated planning and management procedures. The key facilities identified to support Space Station Freedom Program (SSFP) integrated operations and their SSFP roles will be described in detail in this paper.

Requirements for the integrated ground infrastructure are developed and controlled within the SSFP requirements documentation and baselining processes. A Ground Systems Program directive summarizes key operations functions, roles and responsibilities of the various program participants. During 1992, the SSFP is conducting a major program review of the ground infrastructure including the definition of all facility and support system functional capabilities, interfaces and dataflow requirements. Operations functionality and interface verification tests are being identified and operations readiness dates are being established.     

空间环境研究的现状与展望

空间环境研究的内容包括空间环境模式研究、空间环境效应研究和空间环境实验研究。当前国外空间环境研究注重对大型软件组织多学科、多单位长期合作研究;模式研究与实验研究紧密结合;注意开发对工程适用的模式;工作重点是太阳帆板带电和低轨卫星表面带电。建议我国在今后的空间环境研究中加强联合,集中攻克急需的大型软件;加强对材料特性的实验研究;着手发射环境效应卫星;开拓空间环境研究的新领域;在空间环境效应研究中加强卫星研制单位、卫星操作部门与环境效应研究单位的合作。     

EVA 2000: a European/Russian space suit concept

For the European manned space activities an EVA space suit system was being developed in the frame of the Hermes Space Vehicle Programme of the European Space Agency (ESA). The space suit was to serve the needs for all relevant extravehicular activities for the Hermes Columbus operations planned to begin in 2004. For the present Russian manned space programme the relevant EVAs are performed by the Orlan-DMA semi-rigid space suit. The origin of its development reaches back to the 1970s and has since been adapted to cover the needs for extravehicular activities on Salyut and MIR until today. The latest modification of the space suit, which guaranteed its completely self-contained operation, was made in 1988. However, Russian specialists considered it necessary to start developing an EVA space suit of a new generation, which would have improved performance and would cover the needs by the turn of the century and into the beginning of the next century. Potentially these two suit developments could have a lot in common based on similarities in present concepts. As future manned space activities become more and more an international effort, a safe and reliable interoperability of the different space suit systems is required. Based on the results of the Munich Minister Conference in 1991, the European Space Agency and the Russian Space Agency agreed to initiate a requirements analysis and conceptual design study to determine the feasibility of a joint space suit development, EVA 2000. The design philosophy for the EVA 2000 study was oriented on a space suit system design of: space suit commonality and interoperability; increased crew productivity and safety; increase in useful life and reduced maintainability; reduced development and production cost. The EVA 2000 feasibility study was performed in 1992, and with the positive conclusions for EVA 2000, this approach became the new joint European Russian EVA Suit 2000 Development Programme. This paper gives an overview of the results of the feasibility study and presents the joint requirements and the proposed design concept of a jointly developed European Russian space suit.     

Cost-driven design of small satellite remote sensing systems*

Earth remote sensing (alongside communications) is one of the key application of Earth-orbiting satellites. Civilian satellites in the LANDSAT and SPOT series provide Earth images which have been used for a vast spectrum of applications in agriculture, meteorology, hydrology, urban planning and geology, to name but a few. In the defence sector, satellite remote sensing systems are a critical tool in strategic and tactical planning – for the countries which can afford them. To date, remote sensing satellites have fallen into one of these two categories: military missions driven by the requirement for very high resolution and orbital agility; and multipurpose civil satellites using general purpose sensors to serve a diverse community of end users. For military-style missions, the drive to high resolution sets the requirements for optics, attitude control and downlink data bandwidth. For civil missions, the requirement to satisfy multiple, diverse user applications forces compromises on spectral band and orbit selection. Although there are exceptions, many small satellite remote sensing missions carry on in this tradition, concentrating on ultra high resolution products for multiple user communities. This results in satellites costing on the order of US $100 M, not optimised for any particular application. This paper explores an alternative path to satellite remote sensing, aiming simultaneously to reduce cost and to optimise imaging products for specific applications. By decreasing the cost of the remote sensing satellite system to a critical point, it becomes appropriate to optimise the sensor's spectral and temporal characteristics to fit the requirements of a small, specialised user base. The critical engineering trade-off faced in a cost driven mission is how to reduce mission cost while still delivering a useful product to the selected user. At the Surrey Space Centre, we have pursued an engineering path using two dimensional CCD array sensors, commercial off-the-shelf lenses and gravity-gradient stabilised microsatellites. In spite of the inherent limitations of such systems, recent successes with the Thai Microsatellite Company's Thai-Phutt satellite show that a system costing in the region of US $3 million, can approach the spectral and spatial characteristics of LANDSAT. Surrey's UoSAT-12 minisatellite (to be launched April, 1999) will further develop this cost-driven approach to provide 10 m panchromatic resolution and 30 m multi-spectral resolution. This paper describes the Thai-Phutt and UoSAT-12 imaging systems, explaining the engineering methods and trade-offs. Although Surrey is presently the only centre presently pursuing such implementations, our paper shows that they deserve wider consideration.     

EVA Suit 2000: a joint European/Russian space suit design

A feasibility study in 1992 showed the benefits of a common European Russian space suit development, EVA Suit 2000, replacing the Russian space suit Orlan-DMA and the planned European Hermes EVA space suit at the turn of the century. This EVA Suit 2000 is a joint development initiated by the European Space Agency (ESA) and the Russian Space Agency (RKA). The main objectives of this development program are: first utilization aboard the Russian Space Station MIR-2; performance improvement with respect to current operational suits; development cost reduction. Russian experience gained with the present extravehicular activity (EVA) suit on the MIR Space Station and extensive application of European Technologies will be needed to achieve these ambitious goals. This paper presents the current status of the development activities, the space suit system design and concentrates in more detail on life support aspects. Specific subjects addressed will include the overall life support conceptual architecture, design features, crew comfort and operational considerations.     

Quality management for space systems in ISRO

In a little over four decades, the Indian Space Program has carved a niche for itself with the unique application driven program oriented towards National development. The end-to-end capability approach of the space projects in the country call for innovative practices and procedures in assuring the quality and reliability of space systems. The System Reliability (SR) efforts initiated at the start of the projects continue during the entire life cycle of the project encompassing design, development, realisation, assembly, testing and integration and during launch. Even after the launch, SR groups participate in the on-orbit evaluation of transponders in communication satellites and camera systems in remote sensing satellites. SR groups play a major role in identification, evaluation and inculcating quality practices in work centres involved in the fabrication of mechanical, electronics and propulsion systems required for Indian Space Research Organization's (ISRO's) launch vehicle and spacecraft projects. Also the reliability analysis activities like prediction, assessment and demonstration as well as de-rating analysis, Failure Mode Effects and Criticality Analysis (FMECA) and worst-case analysis are carried out by SR groups during various stages of project realisation. These activities provide the basis for project management to take appropriate techno-managerial decisions to ensure that the required reliability goals are met. Extensive test facilities catering to the needs of the space program has been set up. A system for consolidating the experience and expertise gained for issue of standards called product assurance specifications to be used in all ISRO centres has also been established.     

型号研制中的产品保证策略研究

依据现代质量管理学理论和系统工程原理，探讨了型号研制中的产品保证策略、产品保证的技术领域及其相互关系，提出了基于项目管理要求的产品保证组织体系，结合高新工程项目研制的实践给出了开展产品保证工作的相关结论。     

New frontiers in design synthesis

The Intelligent Synthesis Environment (ISE), which is one of the major strategic technologies under development at NASA centers and the University of Virginia, is described. One of the major objectives of ISE is to significantly enhance the rapid creation of innovative affordable products and missions. ISE uses a synergistic combination of leading-edge technologies, including high performance computing, high capacity communications and networking, human-centered computing, knowledge-based engineering, computational intelligence, virtual product development, and product information management. The environment will link scientists, design teams, manufacturers, suppliers, and consultants who participate in the mission synthesis as well as in the creation and operation of the aerospace system. It will radically advance the process by which complex science missions are synthesized, and high-tech engineering systems are designed, manufactured and operated. The five major components critical to ISE are human-centered computing, infrastructure for distributed collaboration, rapid synthesis and simulation tools, life cycle integration and validation, and cultural change in both the engineering and science creative process. The five components and their subelements are described. Related U.S. government programs are outlined and the future impact of ISE on engineering research and education is discussed.     

航天器仿真与测试一体化系统

提出了一种航天器仿真与测试一体化系统的方案,此系统具有较好的柔性,包括三个主要的组成部分:前端接口(FE)设备层连接被测系统与一体化系统;仿真环境(SE)部分则能提供航天器各个分系统与空间环境、轨道等要素;测试环境(CE)部分则能自动执行一体化系统的仿真、测试序列,并提供对整个系统运行的管控。文章对这三个部分的实现与相互接口均进行了定义,最后描述了一体化系统适应于不同应用的典型配置,如地面测试系统的评估验证、航天器渐进增量式电测以及故障处理研究等应用。文章提出的一体化系统不但可支持从航天器概念设计、详细设计、AIT等各个阶段的测试工作,也可以用来支持进行航天器故障分析与研究。通过此系统的创建与应用,能够改进航天器研制系统工程,并最终提高航天器的研制效率。     

航天器环境工程研究与展望

文章对航天器环境工程的发展进行了科学的探讨。文章指出：开展高可靠、长寿命航天器环境试验评价及防护技术研究,是航天器环境工程的长期重点发展方向;开展月球探测器特殊环境效应与模拟试验技术的研究,是探月工程的需求;航天器环境效应综合预示系统及航天器虚拟总装工艺技术,是未来发展的趋势;而建立空间环境天地一体化应用系统和建立空间环境试验与总装生产体系,是未来发展的模式。     

空间太阳望远镜的热设计和热光学分析

将卫星热控制技术与光学波像差理论相结合,以空间太阳望远镜（SST）为例,对空间光学系统的热设计和热光学分析进行了研究,以光学指标作为热设计的最终评价标准,为高分辨率空间光学系统的热设计找到了一套行之有效的方法。     

The Special Purpose Dexterous Manipulator (SPDM) Systems Engineering Effort – A successful exercise in cheaper,faster and (hopefully) better systems engineering

The Special Purpose Dexterous Manipulator (SPDM) is the latest Space Robot developed by the Canadian Space Agency (CSA) and McDonald Detwiller Space and Advanced Robotics (MD Robotics, previously Spar Aerospace) for the International Space Station (ISS). The SPDM has presented its designers with a number of new challenges in performing the Systems Engineering effort required for a complex robotic system:(1) The SPDM initial design was started and attained various levels of maturity for various components under the Space Station Freedom environment, then the Program was stopped and finally restarted under the harsher environment in which the International Space Station is being built.(2) The SPDM is the first space robot to utilize previously developed and space certified robotic components, as well as components with high-commonality to the previously developed ones (electronics, S/W).(3) New requirements levied by the Customer during the negotiations leading to the Program re-start necessitated significant architectural changes versus the SPDM configuration `frozen' when the Program was shut down.(4) The SPDM is the first robotic system of this complexity that is being built under a Firm Fixed Price contract, with the commonality assumptions as one of the cost drivers.This combination of components of various pedigree, coupled with the constraints imposed by an FFP contract have been addressed by the designers through the definition of a novel approach to integrated Systems and Design Engineering.     

The cost benefits of the Spacelab system to scientific investigations and space applications

In the past, one of the major problems in performing scientific investigations in space has been the high cost of developing, integrating, and transporting scientific experiments into space. The limited resources of unmanned spacecraft, coupled with the requirements for completely automated operations, was another factor contributing to the high costs of scientific research in space. In previous space missions after developing, integrating and transporting costly experiments into space and obtaining successful data, the experiment facility and spacecraft have been lost forever, because they could not be returned to earth. The objective of this paper is to present how the utilization of the Spacelab System will result in cost benefits to the scientific community, and significantly reduce the cost of space operations from previous space programs.The following approach was used to quantify the cost benefits of using the Spacelab System to greatly reduce the operational costs of scientific research in space. An analysis was made of the series of activities required to combine individual scientific experiments into an integrated payload that is compatible with the Space Transportation System (STS). These activities, including Shuttle and Spacelab integration, communications and data processing, launch support requirements, and flight operations were analyzed to indicate how this new space system, when compared with previous space systems, will reduce the cost of space research. It will be shown that utilization of the Spacelab modular design, standard payload interfaces, optional Mission Dependent Equipment (MDE), and standard services, such as the Experiment Computer Operating System (ECOS), allow the user many more services than previous programs, at significantly lower costs. In addition, the missions will also be analyzed to relate their cost benefit contributions to space scientific research.The analytical tools that are being developed at MSFC in the form of computer programs that can rapidly analyze experiment to Spacelab interfaces will be discussed to show how these tools allow the Spacelab integrator to economically establish the payload compatibility of a Spacelab mission.The information used in this paper has been assimilated from the actual experience gained in integrating over 50 highly complex, scientific experiments that will fly on the Spacelab first and second missions. In addition, this paper described the work being done at the Marshall Space Flight Center (MSFC) to define the analytical integration tools and techniques required to economically and efficiently integrate a wide variety of Spacelab payloads and missions. The conclusions reached in this study are based on the actual experience gained at MSFC in its roles of Spacelab integration and mission managers for the first three Spacelab missions. The results of this paper will clearly show that the cost benefits of the Spacelab system will greatly reduce the costs and increase the opportunities for scientific investigation from space.