航空发动机机匣类零件自动编程工具功能探索

针对航空发动机机匣类零件数控程序质量难以有效控制、数控编程效率低及灵活性差等技术难题,提出一种航空发动机典型机匣类零件自动编程解决方案,通过UG CAM环境中定制自动编程功能工具,实现机匣类零件数控加工程序的自动化编制,以提高航空发动机机匣零件数控编程的效率和质量.     

飞机整体壁板智能数控编程系统

结合飞机整体壁板结构特点、典型加工工艺路线.针对目前数控编程中存在的问题,对智能数控编程相关技术作了一定的探索.主要内容包括飞机整体壁板智能数控编程系统结构建立、数控加工知识综合表示、广义槽加工单元分层识别、基于几何特性加工刀具自动选取、基于知识推理的加工自动排序等.最后应用上述技术开发了飞机整体壁板快速数控编程系统.     

基于Teamcenter的航天器产品数控编程管理研究与实现

在对航天器产品数控加工的特点及传统数控编程管理方式分析的基础上,基于Teamcenter 2007系统提出数控编程管理解决方案并在生产实际中进行了应用实践。     

超声波铣床基于CATIA V5复合材料蜂窝件数控编程方法研究

本文针对超声五坐标数控加工设备的蜂窝数控加工方法及后处理特性进行分析,开展了在CATIAV5软件中相应编程方法和体系研究,开发了满足该设备数控编程需要的基于CATIAV5的资源库,制定了相应的编程方法规范。     

基于UG数控编程标准化的研究与实现

随着数控机床在工业装备中占有率的提高,企业对数控机床编程人员的需求量急剧增加,快速编程系统成为推动数控加工技术发展的关键.虽然目前一些大型CAD/CAM系统提供了强大的图形化数控编程功能,但就CAD/CAM的工作方式而言,CAM过程必须在资深CNC工程师的参与下才能完成.本文针对目前数控编程的工作量大、重复性劳动多、数控程序的质量完全依赖于CNC工程师的知识积累等缺陷,提出了通过建立UG编程模板,以提高工作质量和效率,以及整体CAM技术水平,实现数控编程标准化的工作方式.     

基于特征的数控编程技术在航空企业的推广应用

针对国内航空企业飞机结构件数控编程中存在的重复工作量大、效率低、质量不稳定、规范性差等问题,通过面向多主机厂推广基于特征的数控编程技术,切实提高飞机结构件数控编程的效率与质量.首先概述了基于特征的快速程编(FBM NUAA)系统的整体架构,并且介绍了基于特征的数控编程技术在多家主机厂中的推广与应用情况,以及前期推广中遇到的问题,并提出了解决方案.根据多主机厂多机型过百项飞机结构件的实际应用结果表明采用基于特征的快速程编系统进行数控编程,刀轨平均自动生成率超过90％,编程时间较传统编程方式平均缩短70％以上.     

数控线切割机床自动编程系统——接口转储子系统的设计与工程实现

数控线切割机床自动编程系统是经我校科技处立项的科研项目。数控线切割机床自动编程系统由接口转储子系统和编程软件子系统两部分组成。本文主要阐述接口转储子系统的功能、硬件配置、软件设计、系统调试及工程实现的方法。     

NC工具软件开发

应用Visual C++软件开发平台开发NC工具软件(数控编程辅助工具软件),实现了以整体叶轮叶盘为代表的数控加工主程序的简单快捷生成;实现了数控程序在各控制系统之间的快速准确转换,大幅度提高了数控程序编制的效率和数控程序的可靠性;针对五轴叶轮编程软件MAXPAC定制五轴机床的后置处理,实现了五轴机床控制控制系统的先进功能的在五轴联动数控加工中的应用.     

基于特征识别的整体壁板快速编程推理算法

航天器整体壁板的编程效率已成为型号研制过程中的主要瓶颈之一.本文首先阐述特征识别技术在数控编程中的应用和发展现状.与传统编程过程先总体规划,再逐条编程的总-分方法不同,特征编程采取先生成单个特征的刀轨,再完成整个零件程序的分-总方法,易于覆盖从毛坯向模型最终状态全过程.在此基础上,提出了单特征和多特征数控推理算法,完成了整体壁板快速编程系统的开发.实践证明,使用该方法能够初步实现整体壁板数控加工程序的自动生成.     

面向对象技术的数控刀具刃磨编程系统研究

研究了将面向对象编程技术用于数控刀具刃磨编程系统开发的基本方法 ,以VB语言对象定义描述机床结构、砂轮、工件和加工工艺 ,开发了功能完善、操作方便、开放式的数控刀具刃磨编程系统     

Potentials of manufacture and repair of nickel base turbine components used in aero engines and power plants by laser metal deposition and laser drilling

IntroductionExpensive turbine parts like HPT(HighPressure Turine)blades or vanes are replaced bynew parts in case of damage.For example theburn through of the inner side of a blade or vane(Figure 1)is a frequently appearing damage,which cannot be repaired…     

Abnormal Shape Mould Winding

为解决网格化芯模的缠绕问题,本文提出了复合材料面片缠绕机理;接着详细分析了面片缠绕过程中的芯模凹曲面上纤维滑线和架空现象,应用微分几何曲面理论和空间几何理论,提出判据及其解决方案;最后,针对飞机发动机进气道的缠绕成型,编制缠绕控制程序并进行相应的实验,验证了面片缠绕方法的可行性。     

The effect of inlet conditions on the flow and heat transfer in multiple rotating cavity with axial throughflow

This paper discusses experimental results from two different build configurations of a heated multiple rotating cavity test rig.Measurements of heat transfer from the discs and tangential velocities are presented.The test rig is a 70% full scale version of a high pressure compressor stack of an axial gas turbine engine.Of particular interest are the internal cylindrical cavities formed by adjacent discs and the interaction of these with a central axial throughflow of cooling air.Tests were carried out for a range of non-dimensional parameters representative of high pressure compressor internal air system flows(Re up to 5×106 and Rez up to 2×105).Two different builds have been tested.The most significant difference between these two build configurations is the size of the annular gap between the(non-rotating) drive shaft and the bores of the discs.The heat transfer data were obtained from thermocouple measurements of surface temperature and a conduction solution method.The velocity measurements were made using a two component,LDA system.The heat transfer results from the discs show differences between the two builds.This is attributed to the wider annular gap allowing more of the throughflow to penetrate into the cavity.There are also significant differences between the radial distributions of tangential velocity in the two builds of the test rig.For the narrow annular gap,there is an increase of non-dimensional tangential velocity V/Ωr with radial location to solid body rotation V/Ωr=1.For the wider annular gap,the non-dimensional velocities show a decrease with radial location to solid body rotation.      

Enhancing the efectiveness of film cooling

Advanced gas turbine stages are designed to operate at increasingly higher inlet temperatures to increase thermal efficiency and specific power output.To maintain durability and reasonable life,film cooling is needed in addition to internal cooling,especially for the first stage.Film cooling lowers material temperature by forced convection inside film-cooling holes and by forming a layer of coolant about component surfaces to insulate them from the hot gases.Unfortunately,each cooling jet forms a pair of counter-rotating vortices that entrains hot gas and causes the film-cooling jet to lift off from the surface that it is intended to protect.This paper gives an overview of efforts to enhance the effectiveness of film-cooling.This paper also describes two new design concepts.One design concept seeks to minimize the entrainment of hot gases underneath of film-cooling jets by using flow-aligned blockers.The other design concept shifts the interaction between the approaching hot gas and the cooling jet to occur further above the surface by using an upstream ramp.For both design concepts,computational fluid dynamics results are presented to examine their usefulness in enhancing film-cooling effectiveness.      

Effects of Mo on the Microstructure and Hydrogen Sorption Properties of Ti-Mo Getters

The effects of Mo on the microstructure evolution, porosity and hydrogen sorption properties of Ti-Mo getters are investigated in this work. The results show that the addition of Mo prolongs the densification process of Ti-Mo getters and results in a significant amount of sintered pores. With the Mo content increasing, the porosity of getters firstly increases reaching the maximum value as it at- tains about 7.5wt.%, and then drops. At the room temperature, the hydrogen sorption property of getters increases progressively with the Mo content increasing, but the tendency is not very clear before its content lies below 2.5wt.%. When the Mo content achieves about 7.5wt.%, the hydrogen sorption property proves to be the best. The discussion is made about the above mentioned phenomena inclusive of hydrogen sorption properties of getters under different activation conditions (from 500-750 ℃).     

An SOR Implicit Time-accurate Scheme in Calculating Unsteady Flows

A new time-accurate marching scheme for unsteady flow calculations is proposed in the present work. This method is the combination of classical Successive Over-Relaxation (SOR) iteration method and Jacobian matrix diagonally dominant splitting method of LUSGS. One advantage of this algorithm is the second-order accuracy because of no factorization error. Another advantage is the low computational cost because the Jacobian matrices and fluxes are only calculated once in each physical time step. And, the SOR algorithm has better convergence property than Gauss-Seidel. To investigate its accuracy and convergency, several unsteady flow computa- tional tests are carried out by using the proposed SOR algorithm. Roe’s FDS scheme is used to discritize the inviscid flux terms. Un- steady computational results of SOR are compared with the experiment results and those of Gauss-Seidel. Results reveal that the numerical results agree well with the experimental data and the second-order accuracy can be obtained as the Gauss-Seidel for unsteady flow computations. The impact of SOR factor is investigated for unsteady computations by using different SOR factors in this algorithm to simulate each computational test. Different numbers of inner iterations are needed to converge to the same criterion for different SOR factors and optimal choice of SOR factor can improve the computational efficiency greatly.     

Blockage effect on the flow around a cylinder probe in calibration

Flow around a 2-D cylinder pressure probe placed in uniform flow,free jet flow,and wind tunnel flow was analyzed with potential flow theory and simulated with numerical method.Blockage effect was investigated under several typical flow Mach numbers.The result from numerical simulation shows a similar trend to the one from potential flow method while varies in quantity.Wind tunnel walls accelerate the flow near the probe and thus produce a blockage effect;Boundary of free jet flow,however,decelerates the flow and thus produces a "negative" blockage effect.A maximum incoming Mach number exists when the probe is calibrated in wind tunnel in high subsonic condition due to choking caused by shocks and shock induced separation.The critical Mach number varies with blockage ratio,which makes high Mach number impossible to achieve in large blockage ratio condition.The blockage effect itself is unavoidable for calibration or measurement although a sufficiently small blockage ratio brings minor effect.Correction can be implemented based on the numerical simulation result presented in this paper and further works.      

基于马赫数分布可控曲面外/内锥形基准流场的前体/进气道一体化设计

提出了一种高超声速飞行器乘波前体的外锥形基准流场设计方法,在锥面马赫数分布规律给定的条件下,通过有旋特征线法实现反设计,提高了基准流场设计的灵活性。该基准流场通过锥形"下凹"弯曲激波和波后等熵压缩波系压缩气流,可以在较短的长度内完成高效压缩。基于反正切马赫数分布外锥形基准流场设计的乘波前体具有较高的容积率,乘波特性良好且出口均匀,设计点时有黏升阻比为1.89。另外,基于该乘波前体和马赫数分布可控的内收缩进气道给出了一种双乘波的前体与进气道一体化设计方案,实现了内外流分别独立乘波,充分发挥了乘波前体和内收缩进气道的各自优势。     

Nonlinear Adaptive Slewing Motion Control of Spacecraft Truss Driven by Synchronous V-gimbaled CMG Precession

The slewing motion control of a truss arm driven by a V-gimbaled control-moment-gyro (CMG) is a nonlinear control problem. The V-gimbaled CMG consists of a pair of gyros that must precess synchronously. The moment of inertia of the system, the angular momentum of the gyros and the external disturbances are not exactly known. With the help of feedback linearization and recursive Lyapunov design method, an adaptive nonlinear controller is designed to deal with the unknown items. Performance of the proposed controller is verified by simulation.     

Convergence Analysis of the Numerical Solution for Cathode Design of Aero-engine Blades in Electrochemical Machining

As a main difficult problem encountered in electrochemical machining （ECM）, the cathode design is tackled, at present, with various numerical analysis methods such as finite difference, finite element and boundary element methods. Among them, the finite element method presents more flexibility to deal with the irregularly shaped workpieces. However, it is very difficult to ensure the convergence of finite element numerical approach. This paper proposes an accurate model and a finite element numerical approach of cathode design based on the potential distribution in inter-electrode gap. In order to ensure the convergence of finite element numerical approach and increase the accuracy in cathode design, the cathode shape should be iterated to eliminate the design errors in computational process. Several experiments are conducted to verify the machining accuracy of the designed cathode. The experimental results have proven perfect convergence and good computing accuracy of the proposed finite element numerical approach by the high surface quality and dimensional accuracy of the machined blades.