基于优化SPOT和D-S证据理论的测试性验证方案

针对现有基于序贯验后加权检验的测试性验证方案对测试性设计指标之间的模糊参数空间考虑不足，以及未能充分运用测试性多源先验信息的问题，提出一种优化序贯验后加权检验和D-S证据理论相结合的测试性验证方案。首先，考虑测试性设计指标之间的模糊参数空间，构建三参数空间复杂假设，并基于Bayes理论研究序贯决策规则，同时确定决策因子以及决策阈值；其次，以测试性指标构成的参数空间为辨识框架，分别构造基于专家信息以及测试性试验数据等先验信息的基本信任分配函数，建立融合多源先验信息的优化序贯验证方案；最后，结合实例进行研究，并与经典验证方案、传统Bayes验证方案、序贯概率比检验方案以及序贯验后加权检验方案进行了对比分析。结果表明，该方案由于考虑了模糊参数空间以及充分融合了多源先验信息，有效解决了模糊参数空间的处理问题，同时所确定的平均故障样本量在决策支持的参数空间均优于其他方法。     

基于序贯回归的小样本测试性验证试验方案

针对现有测试性验证试验方案难以实现较小样本量下满足置信水平要求的测试性评估问题,提出了基于序贯回归的小样本测试性验证试验方案。提出并证明了成败型试验序贯样本回归可行性假设;对序贯样本进行回归分析,实现了小样本下的测试性评估;建立了评估优化方案,实现了满足置信水平要求的测试性评估。实例验证表明:该方法可同时适用于有双方风险要求和置信水平要求的场合,且完所需样本量明显减少,在案例中平均减少了22.3%,最大减少了85%。      

基于研制信息的测试性验证试验方案研究

针对现有测试性验证试验方案需要较大故障样本量的问题,提出了一种利用研制信息制定测试性验证试验方案的新方法。首先,在二项分布经典抽样模型的基础上,运用证据理论方法,研究了基于测试性试验数据、测试性预计结果和专家经验等研制信息的基本信任分配函数的构造方法,建立了基于融合不同种类研制信息的测试性验证试验方案,并确定了该方案的存在性,给出了方案的确定方法,最后开展了案例应用研究。由于充分考虑了研制信息,因此在确保有较好的验证效果的条件下,与传统的试验方案相比,该方法可以明显减少故障样本量,或在样本量保持不变的情况下有效降低双方风险。     

测试性研制阶段数据评估验证方法

分析了现有测试性验证方法应用情况,阐述了测试性研制阶段数据评估验证方法的必要性。通过与现有测试性验证方法的对比分析,提出了一种新的测试性验证方法,并说明了该验证方法的含义和特点。该验证方法可用于故障检测率、故障隔离率和虚警率的验证。建立了该验证方法的工作框架,包括验证要求、验证程序、验证技术和验证组织。重点阐述了该验证方法的两种工作方式实施流程、适用的最小样本量范围、测试性数据收集表格和测试性数据判据。其中,测试性数据收集表格可以记录故障检测、故障隔离和虚警信息。进行了案例应用,给出了数据分析结果和经验总结。案例应用表明该方法能够达到测试性验证的效果。     

基于扩展单故障策略的多故障诊断算法

目前存在的测试性分析和故障诊断工具基本都是基于单故障假设,这一假设已经不适用于拥有很多元器件的复杂系统或者在运行过程中很少或不具备维修机会的系统。针对这一问题,研究了有效的基于扩展单故障策略的多故障序贯测试算法。该算法以最优单故障策略为基础,通过应用附加测试来隔离隐藏故障;通过更新故障状态集,重新调用单故障策略来隔离冒充故障。以某型机载电子设备为例给出实例分析,验证了该算法隔离隐藏故障和冒充故障的有效性。     

基于Bayes变动统计理论的测试性外场统计验证方法

针对故障检测/隔离数据为"小子样"情况导致的测试性外场统计验证存在的周期长、验证结论置信度低等问题,研究并提出了基于Bayes变动统计理论的的测试性外场统计验证模型和方法。首先建立了不同寿命周期阶段故障检测率(FDR)的序化关系模型;然后以Dirichlet分布为先验分布,利用不同寿命周期阶段故障检测率先验估计值确定Dirichlet分布参数;在此基础上,融合"小子样、异总体"研制阶段增长试验数据和"小子样"外场使用数据,研究并提出了故障检测率的Bayes综合评估模型;引入Gibbs抽样方法求解故障检测率Bayes综合评估模型的复杂高维后验积分;最后在某机载稳定跟踪平台上开展了应用研究。结果表明本文方法能在较短的外场使用周期内,给出较高置信度的外场验证结论,为大型高可靠性装备测试性外场统计验证研究提供了重要的理论依据。     

基于试验的试飞阶段检测率验证模型研究

针对某型运输机、预警指挥机等多个新型号的研制总要求提出的检测率指标,明确规划了相应的测试性摸底、测试性验证等试验。鉴于产品在整个试飞阶段会产生自然故障样本,从型号测试性验证的任务需求和GJB2547A最新要求出发,构建了测试性模拟试验样本的选取及分配原则、自然样本和模拟样本融合方法以及基于故障率的故障检测率验证模型,解决了传统测试性评估方法在实际应用中的样本覆盖不全以及评估结果受限等技术问题。     

基于参数优化的截尾序贯检验法

截尾序贯概率比检验法和序贯网图检验法（SMT）是在序贯概率比检验法（SPRT）的基础上发展起来的2种方法,可进一步控制试验次数。但是这些截尾序贯方法的停止边界仍有待优化,本文以最常见的截尾SPRT为例,说明决定停止边界的参数的取值直接影响了最大试验样本量,且存在最佳取值。并以此为基础,对SMT和传统的SPRT进行了综合比较,发现截尾SMT并不优于传统的截尾SPRT,它不过是一种广义形式的截尾序贯检验法,SPRT的研究重点应该是截尾形式的构造。最后本文提供了一种曲线形式的截尾序贯检验法.     

基于两类风险的正态分布Bayes试验样本量

对在方差已知正态分布情形下的装备Bayes试验设计方案进行了研究.给出了在两类风险要求下验证试验方案的求解思路、简单假设下试验验证方案的求解过程、试验样本量的计算公式.结合实例对试验设计方案求解的过程进行了分析,通过与经典方法的对比验证了方法的有效性.     

基于通用充分性准则的测试性试验方案研究

建立了故障模式与被测单元(UUT)特性之间的关系模型,根据关系模型建立了样本集的通用充分性准则。在通用充分性准则的基础上,研究了确定试验方案的新方法,包括确定样本量和建立样本集的方法,以及相应的合格判断方法。通过实例应用说明了方法的可行性。与现有方法相比,新方法更适用于现有的指标要求情况和多参数综合试验的需求,而且建立的样本集可以覆盖UUT的重要特性。     

A Fault Sample Simulation Approach for Virtual Testability Demonstration Test

Virtual testability demonstration test has many advantages,such as low cost,high efficiency,low risk and few restrictions.It brings new requirements to the fault sample generation.A fault sample simulation approach for virtual testability demonstration test based on stochastic process theory is proposed.First,the similarities and differences of fault sample generation between physical testability demonstration test and virtual testability demonstration test are discussed.Second,it is pointed out that the fault occurrence process subject to perfect repair is renewal process.Third,the interarrival time distribution function of the next fault event is given.Steps and flowcharts of fault sample generation are introduced.The number of faults and their occurrence time are obtained by statistical simulation.Finally,experiments are carried out on a stable tracking platform.Because a variety of types of life distributions and maintenance modes are considered and some assumptions are removed,the sample size and structure of fault sample simulation results are more similar to the actual results and more reasonable.The proposed method can effectively guide the fault injection in virtual testability demonstration test.     

机载系统测试性设计体系研究

军用飞机在外场表现出诊断能力不足的现象,严重影响飞机再次出动的效率。从军用飞机故障诊断 的实际使用需求出发,深入分析机载系统在设计、试验过程中存在的测试性设计问题;针对军用飞机整个研制 与使用过程,明确设计目标,提供设计、验证和评估方法,将原来相互孤立的设计工作进行整合,提出一套完整 的机载系统测试性设计体系,并对测试性设计过程中的诊断能力设计、测试性试验等关键环节进行深入剖析; 同时,在工作方法、专业定位和制度保障方面提出改进建议,能够有效促进测试性设计有机地融入机载系统的 设计过程,提升机载系统测试性水平,提高飞机综合诊断能力。     

A novel testability model for health management of heading attitude system

Prognostics and health management (PHM) is very important to guarantee the reliability and safety of aerospace systems, and sensing and test are the precondition of PHM. Integrating design for testability into early design stage of system early design stage is deemed as a fundamental way to improve PHM performance, and testability model is the base of testability analysis and design. This paper discusses a hierarchical model-based approach to testability modeling and analysis for heading attitude system health management. Quantified directed graph, of which the nodes represent components and tests and the directed edges represent fault propagation paths, is used to describe fault-test dependency, and quantitative testability information is assigned to nodes and directed edges. The fault dependencies between nodes can be obtained by functional fault analysis methodology that captures the physical architecture and material flows such as energy, heat, data, and so on. By incorporating physics of failure models into component, the dynamic process of a failing or degrading component can be projected onto system behavior, i.e., system symptoms. Then, the analysis of extended failure modes, mechanisms and effects is utilized to construct fault evolution-test dependency. Using this integrated model, the designers and system analysts can assess the test suite’s fault detectability, fault isolability and fault predictability. And heading attitude system application results show that the proposed model can support testability analysis and design for PHM very well.     

一种基于二次分配的测试性指标分配方法

针对现有主流测试性分配方法均为一次性分配，缺乏必要的反馈和修正，一旦有单元分配指标过高无法实现，会导致系统指标也无法实现的问题，提出了一种基于二次分配的测试性指标分配方法。利用基于反正切函数的改进故障率分配法实施初次分配，由单元开展测试性初步设计和预计，基于单元测试性指标预计结果判断是否需要实施再次分配，如需要再次分配，则基于单元相对难度系数的修正函数，对指标偏高/偏低的单元实施再次分配，得到最终分配结果。通过仿真算例和实例验证了二次分配方法的有效性和先进性。     

A novel approach of testability modeling and analysis for PHM systems based on failure evolution mechanism

Prognostics and health management (PHM) significantly improves system availability and reliability, and reduces the cost of system operations. Design for testability (DFT) developed concurrently with system design is an important way to improve PHM capability. Testability modeling and analysis are the foundation of DFT. This paper proposes a novel approach of testability modeling and analysis based on failure evolution mechanisms. At the component level, the fault progression-related information of each unit under test (UUT) in a system is obtained by means of failure modes, evolution mechanisms, effects and criticality analysis (FMEMECA), and then the failure-symptom dependency can be generated. At the system level, the dynamic attributes of UUTs are assigned by using the bond graph methodology, and then the symptom-test dependency can be obtained by means of the functional flow method. Based on the failure-symptom and symptom-test dependencies, testability analysis for PHM systems can be realized. A shunt motor is used to verify the application of the approach proposed in this paper. Experimental results show that this approach is able to be applied to testability modeling and analysis for PHM systems very well, and the analysis results can provide a guide for engineers to design for testability in order to improve PHM performance.     

Testability integrated evaluation method based on testability virtual test data

Testability virtual test is a new test method for testability verification, which has the advantages such as low cost, few restrictions and large sample of test data. It can be used to make up the deficiency of testability physical test. In order to take the advantage of testability virtual test data effectively and to improve the accuracy of testability evaluation, a testability integrated eval- uation method is proposed in this paper based on testability virtual test data. Considering the char- acteristic of testability virtual test data, the credibility analysis method for testability virtual test data is studied firstly. Then the integrated calculation method is proposed fusing the testability vir- tual and physical test data. Finally, certain helicopter heading and attitude system is presented to demonstrate the proposed method. The results show that the testability integrated evaluation method is feasible and effective.