Battery charge controller characteristics in photovoltaic systems

Typical strategies for battery charge regulation and load control in stand-alone photovoltaic (PV) systems are presented. Several charge algorithms (methods of controlling current to the battery) are presented, along with terminology used by the PV industry for battery charge controllers. Information gained from an extensive evaluation of commercially available charge controllers and data collected from tests on PV systems in the field are discussed. An overview of battery performance characteristics needed for the successful design and long-term operation of PV systems is presented with the intent of soliciting feedback on the information presented from the battery industry     

Fast intelligent battery charging: neural-fuzzy approach

This paper focuses on the design of a super fast battery charger based on National's proprietary neural network based NeuFuz technology. In this application, we have used a NiCd battery pack as the test vehicle. However, this technology can be extended to other chemistries such as Ni-MH, Li-ion, etc. This technology allows the designer to accurately model the charge controller using a neural network, based on battery charge characteristics provided by the manufacturer. This approach continuously monitors the battery status, and modifies the charge current accordingly. It also eliminates the need for standard charge termination methods used in today's conventional chargers. The result is super fast charging in 20 to 30 minutes, and increased battery life. A low cost embedded controller (COP8) performs all the fuel-gauging and charge control functions by processing data obtained from the battery circuitry     

Charge equalization for an electric vehicle battery system

Charge equalization for series connected battery strings has important ramifications on battery life. It enhances the uniformity of the battery cells and hence improves the life of the battery as a whole. A new charge equalization technique for a series string of battery cells has been recently proposed by the authors. The basic technique utilizes a simple isolated dc-to-dc converter with a capacitive output filter along with a multiwinding transformer. The possibility of integrating the trickle charge function with the charge equalization function is potentially very attractive, as it can lead to an efficient and low cost implementation     

Hubble performance on-orbit

A summary of the Hubble Space Telescope (HST) nickel-hydrogen (NiH/sub 2/) battery performance from launch to the present. Over the life of HST vehicle configuration, charge system degradation and failures, together with thermal design limitations, have had a significant effect on the capacity of HST batteries. Changes made to the charge system configuration to protect against power system failures and to maintain battery thermal stability resulted in undercharging of the batteries. This undercharging resulted in decreased usable battery capacity as well as battery cell voltage/capacity divergence. This cell divergence was made evident during on-orbit battery capacity measurements by a relatively shallow slope of the discharge curve following the discharge knee. Early efforts to improve battery performance have been successful. On-orbit capacity measurement data indicates increases in the usable battery capacity of all six batteries as well as improvements in the battery cell voltage/capacity divergence. Additional measures have been implemented to improve battery performance, however, failures within the HST Power Control Unit (PCU) have prevented verification of battery status.     

A microcontroller-based intelligent battery system

State-of-charge indication for a secondary battery is becoming increasingly important for battery-operated electronics. Consumers are demanding fast charging times, increased battery lifetime, and fuel gauge capabilities. All of these demands require that the state of charge within a battery be known. One of the simplest methods employed to determine state of charge is to monitor the voltage of the battery. However, this method alone is not a good indicator of battery energy, since both NiMH and NiCd batteries have voltage-versus-energy curves that are essentially flat. This paper presents a more effective method of determining the state of charge in secondary cell batteries. A NiMH battery is used as our test vehicle, since it is one of the more difficult batteries to determine state of charge. This method monitors the battery's temperature, voltage, and discharge/charge rate. A microcontroller then manipulates the information, using look-up tables to determine the state of charge. Also, by modifying the look-up tables, this technique can be employed in many other battery technologies and is not limited to NiMH     

天宫号目标飞行器氢镍蓄电池压力-容量充电控制研究简

作为在轨管理的关键部分,良好的充电控制是保证蓄电池长寿命的重要因素.对于氢镍蓄电池,压力-容量充电控制是最理想的充电控制方式,但存在压力检测难度大、控制策略复杂等困难.天宫一号目标飞行器氢镍蓄电池通过大量的压力测量地面可靠性试验,解决了压力传感器的测量稳定性及一致性问题;同时提出柔性充电控制策略,给出了压力-容量标准曲线、不同荷电态下的充电电流及压力控制点修正系数.在轨数据表明,天宫一号目标飞行器氢镍蓄电池压力-容量充电控制稳定,满足设计要求.     

Electric-vehicle batteries

Electric vehicles that can't reach trolley wires need batteries. In the early 1900's electric cars disappeared when owners found that replacing the car's worn-out lead-acid battery costs more than a new gasoline-powered car. Most of today's electric cars are still propelled by lead-acid batteries. General Motors in their prototype Impact, for example, used starting-lighting-ignition batteries, which deliver lots of power for demonstrations, but have a life of less than 100 deep discharges. Now promising alternative technology has challenged the world-wide lead miners, refiners, and battery makers into forming a consortium that sponsors research into making better lead-acid batteries. Horizon's new bipolar battery delivered 50 watt-hours per kg (Wh/kg), compared with 20 for ordinary transport-vehicle batteries. The alternatives are delivering from 80 Wh/kg (nickel-metal hydride) up to 200 Wh/kg (zinc-bromine). A Fiat Panda traveled 260 km on a single charge of its zinc-bromine battery. A German 3.5-ton postal truck traveled 300 km with a single charge in its 650-kg (146 Wh/kg) zinc-air battery. Its top speed was 110 km per hour     

Fast equalization for large lithium ion batteries

Slight differences between the series connected cells in a lithium ion (Lilon) battery pack can produce imbalances in the cell voltages, and this greatly reduces the charge capacity. These batteries cannot be trickle-charged like a lead acid battery since this would slightly overcharge some cells and may cause these cells to ignite. Therefore, an electronic equalizer (EQU) should be used to balance the cell voltages individually. The targeted EQU described herein can be connected to any cell via a set of sealed relays to provide much faster equalization and higher efficiency than previous methods.     

Integral Electronic Charge Controls for High Performance Secondary Batteries

Requirements and constraints of unattended secondary batteryapplications are outlined and translated into battery charge control designcriteria. Attention is given to battery performance and reliabilityrequirements and power system interfaces. Charge control requirementsents are defined. Implementation analyses and selection of integralcell-level electronic charge controls are detailed. Feasibility of thecharge control concepts are demonstrated and merits of integralelectronic cell-level battery controls are summarized.     

Development of a long cycle life sealed nickel-zinc battery forhigh energy-density applications

Nickel-zinc battery technology is being developed for commercial applications requiring high energy density and high power capability. Development cells have demonstrated the ability to deliver over 60 Watt-hours per kilogram at the one hour rate. Cycle life has been improved to more than 600 cycles at 80% depth of discharge by using a patented, reduced solubility zinc electrode and an improved sealed cell design. More than 8000 charge/discharge cycles at 10% depth-of-discharge have been completed. Large quantities of sealed prismatic cells have been manufactured, including a 140 cell, 220 V battery for a hybrid electric vehicle (HEV)     

基于无迹卡尔曼滤波法的串联型电池系统 荷电状态估计研究

以锂离子电池为载体的电源系统为航天器稳定可靠运行提供了一种有效的方式.多个电池单体经串联可扩大电池系统容量,即串联型电池系统.为准确估计串联型锂离子电池系统的荷电状态(State of Charge,SOC),针对扩展卡尔曼滤波(Extended Kalman Filter,EKF)计算复杂、精度不高等问题,结合串联型电池系统空间状态方程,提出基于无迹卡尔曼滤波法(Unscented Kalman Filter,UKF)的串联型电池系统荷电状态估计算法.在恒流和脉冲两种工况下,通过对比分析UKF与EKF算法的仿真结果与实验数据的匹配情况,证明了提出算法的准确性和高鲁棒性.     

Charging the new batteries-IC controllers track new technologies

Demands for portability have fueled significant developments in new battery technology. These developments have resulted in many more options in selecting the battery type for use in a particular project, but since most applications today are opting for rechargeable battery systems, the availability of battery charging solutions can become an equally important criteria in the selection process. Complicating this process are the demands for fast-but safe-charging with charge algorithms easily implemented with low-cost hardware. With the higher levels of complexity attendant with these more demanding algorithms, solutions have come primarily from the integrated circuit industry and the purpose of this paper is to provide a few examples of the latest efforts in this arena, specifically as addressed to lead-acid, nickel metal-hydride, and lithium-ion technologies     

Hubble Space Telescope at twelve years of age

The Hubble Space Telescope was deployed from the Space Shuttle Discovery into a 380-mile high Earth orbit on April 25, 1990. It subsequently made outstanding astronomical discoveries with its 8-foot (2.4-meter) telescope and other scientific instruments. Critical to the successful observations was continuous availability of power from its solar arrays during sunlit periods, and from nickel-hydrogen batteries when the satellite was in the Earth's shadow. The adopted nickel-hydrogen batteries were carefully selected and tested to confirm their depth-of-discharge and operating temperature that delivered the longest life in charge/discharge cycling service. These batteries had a design life of 7 years. At 12 years after launch the Hubble batteries have delivered more charge/discharge cycles than any other batteries in low-Earth orbit. However, the Hubble batteries have been subjected to many unexpected stresses, and peculiar reductions in battery capacity have been observed. Battery replacement requires a costly trip to the Hubble Space Telescope by astronauts, so the remaining useful life of the batteries must be predicted. Already in four servicing missions, astronauts have replaced or modified optics, solar arrays, a power control unit, and various science packages. A fifth servicing mission is scheduled in 2004. This paper discusses battery charging hardware and software controls, history of battery events in Hubble, cell performance model and spare battery tests, and capacity walkdown.     

燃料电池无人机动力系统方案设计与试验

针对燃料电池为主能源的无人机（UAV）动力系统,设计了纯燃料电池动力系统、燃料电池/蓄电池（简称燃蓄）被/主动混合动力系统3种拓扑结构方案。以空冷质子交换膜燃料电池为例,搭建了燃料电池动力系统方案一体化试验平台。考虑阶梯型和阶跃型2种加载形式,试验研究了燃料电池自身的动态特性和启动特性。以阶梯型功率剖面的加载形式,试验研究了纯燃料电池动力系统放电特性;以无人机典型任务剖面作为加载形式,开展燃蓄被/主动混合动力系统对比试验研究。试验结果表明：纯燃料电池动力方案适用于低机动小型无人机,燃蓄被动混合方案可满足小型无人机大机动飞行,燃蓄主动混合方案系统可适应中大型无人机更长航时飞行。     

Charge equalization for series-connected batteries

A novel nondissipative charge equalization circuit is proposed for charge equalization control of series-connected batteries. Each battery associates with a subcircuit, which is essentially a buck-boost converter acting as a current diverter to redistribute the excessive energy from more affluent batteries to the hungry ones. By dynamically redistributing the charging current, charge equalization can be achieved more quickly and efficiently. The applicability of this approach is confirmed by experiments.     

Design and testing of spacecraft power systems using VTB

A study is presented on the design and testing of spacecraft power systems using the virtual test bed (VTB). The interdisciplinary components such as solar array and battery systems were first modeled in native VTB format and validated by experiment data. The shunt regulator and battery charge controller were designed in Simulink according to the system requirements and imported to VTB. Two spacecraft power systems were then designed and tested together with the control systems.     

Considerations regarding the comparison of traction batteries

S.E.A. has been developing, since 1983, the zinc-flow-battery to be ready for mass production. In 1993 the Boston based Power Cell Corporation (PCC) acquired S.E.A. and the new company intends to erect a facility to produce 150.000 kWh at the end of 1994. Since 1985 zinc-flow-batteries are used to power electric-vehicles in capacities between 5 kWh and 45 kWh at voltages between 48 V and 216 V. A 22.5 kWh/96 V battery assembled in a Fiat-Panda is shown, which achieves 260 km per charge at 50 km/h constant. This Panda participated in several rallies. A purpose designed 15 kWh/144 V battery for the Hotzenblitz-EV is also shown, which demonstrates the design-flexibility of the battery. The battery is mounted from underneath the car body between the four wheels and does not consume valuable space in the front or rear of the car. This position is a significant contribution to the safety of passengers. Mass production for this EV is foreseen in 1995. About 50,000 kms of testing experience partially in direct comparison with originally assembled lead acid batteries showed results with zinc-flow-battery equipped EVs, which were significant better than was expected. Referring to about the same battery weight a two- to threefold range was experienced with the zinc-flow-system independent of the driving cycle and independent of the battery capacity compared     

An energy management system to improve electric vehicle range andperformance

An electric vehicle (EV) energy management system (EMS) developed to accurately predict and extend the usable driving range and the life of the battery pack is discussed. The EMS monitors and records battery state of charge, vehicle performance, power consumption of key components, and driver's actions. Convenient drive inputs in conjunction with memorized energy consumption profiles allow accurate prediction of driving range and selection of appropriate recharging profiles. EV range extension is accomplished by identifying inefficient use of energy, resulting in EMS modification of energy usage by offending subsystems or EMS suggestion to the driver of improved driving habits or vehicle use. Factors affecting the accuracy of range prediction and the amount of range extension are described     

Stochastic battery discharge in portable communication devices

The objective of this work is to explore ways in which performance of battery systems can be enhanced through the use of energy-efficient battery management techniques. The phenomenon of charge recovery that takes place under pulsed discharge conditions is identified as a mechanism that can be exploited to enhance the capacity of a cell in a portable communication device. The bursty nature of many data traffic sources suggests that data transmissions in communication devices may provide natural opportunities for charge recovery. We model the data source as a stochastic process and let the cell discharge be driven by such a process. We use a model of a dual lithium ion insertion cell to identify the improvement to cell capacity that results from the stochastic discharge. The insight from this study leads us to propose discharge shaping techniques that tradeoff energy efficiency with delay in the required current supply     

Sealed nickel cadmium and nickel metal hydride cell advances

Nickel cadmium cells have almost doubled in capacity since 1980 after being stagnated in performance for twenty years. Nickel metal hydride cells, introduced in 1992, have shown a 170 percent increase in energy density to be competitive on a volume basis with lithium ion. Other characteristics, such as charge retention, charge rate, high temperature operation, and rate capability have also advanced with improvements in materials and constructions. These two cell types account for roughly one half of the value of the small secondary battery market