Multi-scale design and optimization for solid-lattice hybrid structures and their application to aerospace vehicle components

By integrating topology optimization and lattice-based optimization, a novel multi-scale design method is proposed to create solid-lattice hybrid structures and thus to improve the mechanical performance as well as reduce the structural weight. To achieve this purpose, a two-step procedure is developed to design and optimize the innovative structures. Initially, the classical topology optimization is utilized to find the optimal material layout and primary load carrying paths. Afterwards, the solid-lattice hybrid structures are reconstructed using the finite element mesh based modeling method. And lattice-based optimization is performed to obtain the optimal cross-section area of the lattice structures. Finally, two typical aerospace structures are optimized to demonstrate the effectiveness of the proposed optimization framework. The numerical results are quite encouraging since the solid-lattice hybrid structures obtained by the presented approach show remarkably improved performance when compared with traditional designs.     

Deorbiter CubeSat mission design

This paper presents the mission design for a CubeSat-based active debris removal approach intended for transferring sizable debris objects from low-Earth orbit to a deorbit altitude of 100 km. The mission consists of a mothership spacecraft that carries and deploys several debris-removing nanosatellites, called Deorbiter CubeSats. Each Deorbiter is designed based on the utilization of an eight-unit CubeSat form factor and commercially-available components with significant flight heritage. The mothership spacecraft delivers Deorbiter CubeSats to the vicinity of a predetermined target debris, through performing a long-range rendezvous maneuver. Through a formation flying maneuver, the mothership then performs in-situ measurements of debris shape and orbital state. Upon release from the mothership, each Deorbiter CubeSat proceeds to performing a rendezvous and attachment maneuver with a debris object. Once attached to the debris, the CubeSat performs a detumbling maneuver, by which the residual angular momentum of the CubeSat-debris system is dumped using Deorbiter’s onboard reaction wheels. After stabilizing the attitude motion of the combined Deorbiter-debris system, the CubeSat proceeds to performing a deorbiting maneuver, i.e., reducing system’s altitude so much so that the bodies disintegrate and burn up due to atmospheric drag, typically at around 100 km above the Earth surface. The attitude and orbital maneuvers that are planned for the mission are described, both for the mothership and Deorbiter CubeSat. The performance of each spacecraft during their operations is investigated, using the actual performance specifications of the onboard components. The viability of the proposed debris removal approach is discussed in light of the results.     

GEO/IGSO混合区域导航星座的设计与优化算法

区域导航星座能够以较低成本和较短时间获得目标区域导航能力，且地球同步轨道是构建非极区区域导航星座的重要轨道类型。提出一种基于GEO（地球静止轨道）和IGSO（倾斜地球同步轨道）的区域导航星座设计方法。基于星下点轨迹特性构造对称星座设计参数和优化参数集，并考虑地球扁率长期摄动影响，计算星座轨道参数。以导航服务区的统计GDOP（几何精度因子）为目标函数，利用差分进化算法构建星座优化模型。以印度IRNSS的7星星座为例，仿真检验了设计和优化算法的正确性，讨论了IRNSS星座优化构型和轨道类型选取。本方法采用的对称星座设计参数少，能够提升GEO/IGSO混合区域导航星座的全局优化效率，为后续非对称星座快速提供最佳星数和构型设计。     

多等级区域侦察弹性星座设计方法

针对传统侦察星座目标单一、弹性低的问题，提出了多等级区域侦察弹性星座的设计方法。该方法将星座设计过程按区域等级信息分为多个子星座逐步设计，直到整体星座对所有的区域性能满足设计要求。以区域被划分为3个等级为例，首先对星座设计需求、设计指标及设计步骤进行了分析。其次推导了地面最低分辨率和轨道高度的关系并确定了不同子星座的轨道高度。最后考虑轨道倾角、一箭多星发射、光照和升交点漂移同步约束，构建基础星座、子星座1和子星座2的优化模型。最终设计星座为3层混合星座，共8个轨道面和70颗卫星，星座对各等级区域的最大重访时间分别为10937s，12241s和17437s，弹性指数为2213%，2420%和6361%。结果表明该方法设计的星座可实现对区域覆盖和弹性分级的设计要求，证明了方法的有效性。对比Walker星座设计方法，在同等设计要求下，Walker星座所需卫星数为156颗，多等级区域侦察弹性星座所需卫星数远低于Walker星座，结果进一步证明了该星座设计方法的优越性。     

一种基于VPL 的元器件快速建模方法

为了更好地落实航空电子模块的可制造性设计审查工作,结合航空电子模块产品特点和技术要求,建设了基于Valor软件的PCB/PCBA设计与检测自动化分析系统.元器件模型库作为该系统的必要组成部分,其覆盖范围和数据精度对审查结果至关重要.本文将从元器件模型库建设必要性、建设过程和建模工艺要求三个方面进行阐述,并提出一种基于Valor VPL的元器件快速建模方法,应用结果表明,该方法能够高效构建满足系统审查精度的元器件模型,使大规模元器件模型库的建设成为可能.     

A novel framework for liquid propellant engine’s cooling system design by sensitivity analysis based on RSM and multi-objective optimization using PSO

One of the challenges of combustion chamber and nozzle design in a Liquid Propellant Engine (LPE) is to predict the behavior and performance of the cooling system. Therefore, while designing, the optimization of the cooling system is always of great importance. This paper presents the multi-objective optimization of the LPE’s cooling system. To this end, a novel framework has been developed, resulting from the application of the Response Surface Method (RSM) and the correlation coefficients matrix, sensitivity analysis and the The Particle Swarm Optimization (PSO). based on this method, the input variables, constraints, objective functions, and their surfaces were identified. In terms of multi-optimization algorithms, RSM and PSO are utilized to get global optimum. In conclusion, the methodology capability is to optimize the LPE’s cooling system, 6 percentage increase in total heat transfer and 7 bar decrease cooling system pressure loss, which resulted in a 1.2-seconds increase in the specific impulse of the engine.     

Development and performance evaluation of tropospheric scintillation model on Ku-band satellite link over Akure,Nigeria

Existing amplitude scintillation prediction models often perform less satisfactorily when deployed outside the regions where they were formulated. This necessitates the need to evaluate the performance of scintillation models developed in one region using data data from other regions while documenting their relative errors. Due to its variation with elevation angle, frequency, other link parameters and meteorological factors, we employed three years (January 2016 to December 2018) of concurrently measured satellite radio beacons and tropospheric weather parameters to develop a location-based amplitude scintillation prediction model over the Earth-space path of Akure (7.17^oN, 5.18^oE), South-western Nigeria. The satellite beacon measurement used Tektronix Y400 NetTek Analyzer at 1 s integration time while meteorological parameters, namely; temperature, pressure and relative humidity were measured using Davis Vantage Vue weather station at 1 min integration time. Comparative study of the model’s performance with nine (9) existing scintillation prediction models indicates that the best and worst performing models, in terms of root mean square error (RMSE), are the Statistical Temperature and Refractivity (STN) and direct physical and statistical prediction (DPSP) models with values 11.48 and 51.03 respectively. Also, worst month analysis indicates that April, with respective enhancement and fade values of 0.88 and 0.90 dB for 0.01% exceedance, is the overall worst calendar month for amplitude scintillation.     

插装式液控能源选择阀的设计与分析

针对液压系统油源的安全性及可靠性问题，提出油源冗余设计方法，即多油源供给多负载，当某一油源发生故障时能源选择阀切断故障油源，由其他油源给负载提供基本液压能源，系统能完成必须的服役性能。针对液压系统能源选择阀存在的频繁换向与振动问题，提出一种插装式液控能源选择阀，其先导阀采用锥阀和可变阻尼形式，主阀采用三台肩且终端有缓冲功能的滑阀。建立了插装式液控能源选择阀的数学模型，分析了能源选择阀在两种模拟故障下的切换压力及切换时间、油源压力脉动等特性。理论分析结果表明，油源压力阶跃和线性变化时，某能源选择阀切换时间分别为5 ms和7 ms。当压力发生波动时，主阀不会发生振动，还可通过液控先导阀结构设计来控制切换压力和回复压力大小。     

SABRE预冷器计算模型及其在整机模型中的应用

预冷器的性能对SABRE等预冷组合循环发动机具有重要影响,为实现发动机方案设计阶段预冷器的快速设计与评估,建立了预冷器准二维快速评估模型。将SABRE预冷器的几何结构简化为一个扇环形区域,沿径向和周向将该区域划分为二维节点。应用守恒方程及传热关联式完成单个节点计算,再求解节点矩阵的平衡方程组,计算内外流体特定节点上参数的二维分布,得到预冷器出口参数。将模型嵌入发动机总体性能程序中,实现了发动机设计及非设计点的预冷器性能计算的功能。与文献数据对比结果表明,预冷器模型传热计算误差小于5%,摩擦阻力误差小于10%。整机计算结果显示,Ma0~5范围内,预冷器空气侧温降范围为143K至932K,温降随飞行马赫数升高单调上升。预冷器传热有效度范围为0.896-0.945,空气侧总压恢复系数范围为0.852-0.904。     

飞秒激光系统图像调焦装置以及方法

飞秒激光直写技术在复杂三维微结构加工领域具有显著优势，而调焦是否精准直接影响了所加工结构的完整度.提出了在光路中临时置入调焦光源和物的图像调焦技术，通过调节物的位置使其成像面与激光聚焦面一致，从而通过清晰可分辨的成像状态间接反映激光聚焦状态.利用Zemax软件模拟分析了原飞秒激光光路与加入调焦光源和物的调焦光路，二者可实现相同加工物镜后工作距离与良好成像质量，证明了该方法的可行性.通过分析得到该过程的成像误差主要由成像镜头焦深(3.9 μm)引起，我们获得的理想调焦精度可达到1/2焦深以内.设计了单层高度为5 μm的二层圆柱结构，通过多次实验验证了所加工元件高度误差在1.5 μm范围以内，与理论分析一致，满足飞秒激光系统的调焦要求.