Multi-scale design and optimization for solid-lattice hybrid structures and their application to aerospace vehicle components

By integrating topology optimization and lattice-based optimization, a novel multi-scale design method is proposed to create solid-lattice hybrid structures and thus to improve the mechanical performance as well as reduce the structural weight. To achieve this purpose, a two-step procedure is developed to design and optimize the innovative structures. Initially, the classical topology optimization is utilized to find the optimal material layout and primary load carrying paths. Afterwards, the solid-lattice hybrid structures are reconstructed using the finite element mesh based modeling method. And lattice-based optimization is performed to obtain the optimal cross-section area of the lattice structures. Finally, two typical aerospace structures are optimized to demonstrate the effectiveness of the proposed optimization framework. The numerical results are quite encouraging since the solid-lattice hybrid structures obtained by the presented approach show remarkably improved performance when compared with traditional designs.     

多等级区域侦察弹性星座设计方法

针对传统侦察星座目标单一、弹性低的问题，提出了多等级区域侦察弹性星座的设计方法。该方法将星座设计过程按区域等级信息分为多个子星座逐步设计，直到整体星座对所有的区域性能满足设计要求。以区域被划分为3个等级为例，首先对星座设计需求、设计指标及设计步骤进行了分析。其次推导了地面最低分辨率和轨道高度的关系并确定了不同子星座的轨道高度。最后考虑轨道倾角、一箭多星发射、光照和升交点漂移同步约束，构建基础星座、子星座1和子星座2的优化模型。最终设计星座为3层混合星座，共8个轨道面和70颗卫星，星座对各等级区域的最大重访时间分别为10937s，12241s和17437s，弹性指数为2213%，2420%和6361%。结果表明该方法设计的星座可实现对区域覆盖和弹性分级的设计要求，证明了方法的有效性。对比Walker星座设计方法，在同等设计要求下，Walker星座所需卫星数为156颗，多等级区域侦察弹性星座所需卫星数远低于Walker星座，结果进一步证明了该星座设计方法的优越性。     

固体运载火箭级间热分离仿真气体模型研究

目前,计算流体力学和飞行力学耦合仿真是模拟运载火箭级间分离较为流行的方法,而发动机内外流动建模则是运用该方法的关键。工程上,常用的方法是将发动机燃气与外部大气当作同一种气体组分处理,未考虑内外流动的多组分与燃烧效应。分析了化学非平衡流模型、双组分气体模型和常规单组分气体模型在火箭级间热分离流场计算中的适用性。化学非平衡流模型由于过高的计算消耗,不适用于火箭研制工程中大规模的参数化研究。而热化学等级较低的双组分气体和单组分气体模型由于计算量较低,具有较好的工程适用性。双组分气体模型计入了火箭燃气的特性,计算消耗远低于化学非平衡计算,且能够较好地预测火箭级间段的流动分离,在计算效率和计算保真度之间做出了较好的平衡,未来在工程研究中有较大的应用潜力。     

一种减小再入飞行器侧向气动非线性的布局优化方法

为改善升力式再入飞行器在跨声速段出现的侧向气动特性非线性问题,发展了一种基于Kriging代理模型的自适应迭代气动布局优化方法。设计了一种常规升力式再入飞行器布局,计算了该布局在跨声速段的侧向气动力,分析了可能影响侧向气动特性的机翼布局参数。根据气动布局优化流程,计算了气动布局样本气动特性,建立了布局参数到侧向力矩系数导数的代理模型,完成了以减小飞行器侧向非线性为目标的布局优化设计。优化布局的气动特性计算结果表明,所发展的方法是可行和有效的。该项研究为再入飞行器减小侧向气动非线性提供了新的布局设计途径,有利于降低控制系统设计难度,保障飞行安全。     

内装式空射运载火箭重力出舱机箭耦合动力学分析

研究了以运输机为平台的内装式运载火箭空射过程载机和火箭的耦合动力学建模。建模针对两个阶段：第一阶段，火箭固定于载机机舱内，两者构成一个整体，按照普通刚体的力学方法处理；第二阶段，火箭解锁后，沿着舱内的发射筒向外滑行，载机和火箭形成两刚体相互作用的耦合系统，基于牛顿-欧拉法建立系统动力学模型。载机在空射火箭过程中，油门和升降舵满偏，在加速前飞的同时拉大姿态俯仰角，火箭在自身重力分量和惯性力的作用下，沿着机舱内的发射筒加速向外滑行，直至与载机分离。数值仿真分析了空射过程载机的重要力学参数的变化过程，验证了载机操控策略的可行性和安全性，可为未来中国空射运载火箭技术设计提供数据参考。     

Topology optimization in lightweight design of a 3D-printed flapping-wing micro aerial vehicle

Topology optimization is an effective method to obtain a lightweight structure that meets the requirements of structural strength. Whether the optimization results meet the actual needs mainly depends on the accuracy of the material properties and the boundary conditions, especially for a tiny Flapping-wing Micro Aerial Vehicle (FMAV) transmission system manufactured by 3D printing. In this paper, experimental and numerical computation efforts were undertaken to gain a reliable topology optimization method for the bottom of the transmission system. First, the constitutive behavior of the ultraviolet (UV) curable resin used in fabrication was evaluated. Second, a numerical computation model describing further verified via experiments. Topology optimization modeling considering nonlinear factors, e.g. contact, friction and collision, was presented, and the optimization results were verified by both dynamic simulation and experiments. Finally, detailed discussions on different load cases and constraints were presented to clarify their effect on the optimization. Our methods and results presented in this paper may shed light on the lightweight design of a FMAV.     

A new modeling scheme for powered parafoil unmanned aerial vehicle platforms: Theory and experiments

A novel framework is established for accurate modeling of Powered Parafoil Unmanned Aerial Vehicle (PPUAV). The model is developed in the following three steps: obtaining a linear dynamic model, simplifying the model structure, and estimating the model mismatch due to model variance and external disturbance factors. First, a six degree-of-freedom linear model, or the structured model, is obtained through dynamic establishment and linearization. Second, the data correlation analysis is adopted to determine the criterion for proper model complexity and to simplify the structured model. Next, an active model is established, combining the simplified model with the model mismatch estimator. An adapted Kalman filter is utilized for the real-time estimation of states and model mismatch. We finally derive a linear system model while taking into account of model variance and external disturbance. Actual flight tests verify the effectiveness of our active model in different flight scenarios.     

带攻角约束的高超声速飞行器自适应反步控制器设计

针对带攻角(AOA)约束的高超声速飞行器控制问题，提出一种基于非对称时变障碍函数的非线性自适应反步控制方法。首先，将飞行器模型化为严反馈形式，以反步法为基础进行控制器设计。然后通过光滑饱和函数对名义攻角指令信号进行限幅，并保证限幅信号的可导性，限幅产生的误差通过设计辅助系统进行补偿。进而使用障碍函数对攻角指令跟踪误差进行非对称时变约束。针对不确定性和干扰，设计新型自适应律对集中干扰上界进行估计并补偿。最终通过Lyapunov理论证明了闭环系统状态量一致最终有界并且攻角始终满足时变约束。仿真结果表明，本文方法能够在满足攻角约束基础上保证良好跟踪性能。     

复杂动态环境下无人飞行器动态避障近似最优轨迹规划

针对复杂动态环境下无人飞行器的动态障碍规避问题，基于合理假设建立了无人飞行器和动态障碍的运动学模型，并综合考虑无人飞行器飞行过程中的终端约束、控制输入约束、安全避障约束等，以能量最少为性能指标构建动态避障问题数学描述。之后，针对终端约束和控制输入约束，依据优化模型预测静态规划算法(OMPSP)生成初始轨迹；针对动态避障问题的不等式约束，引入松弛变量并结合滑模变结构控制方法设计松弛变量动力学，实现对一个、多个或同时多个动态障碍的安全规避；最后，依据有限时间微分动态规划(RHDDP)算法进行轨迹优化，获得满足上述各种约束并能规避动态障碍的近似最优轨迹。     

基于时标分解的弹性高超声速飞行器智能控制

考虑弹性高超声速飞行器纵向动力学模型，提出了一种基于时标分解的智能控制方法。考虑刚体状态和弹性模态具有不同的时标特性，采用奇异摄动理论进行快慢时标分解，将模型转换为刚体慢变子系统和弹性快变子系统。针对刚体子系统考虑动力学不确定，基于平行估计模型构造表征不确定逼近效果的预测误差，结合跟踪误差给出复合学习控制策略。针对弹性子系统设计自适应滑模控制稳定弹性模态。通过李雅普诺夫稳定性分析可证系统状态一致终值有界。仿真表明所提出的控制方法能够实现刚弹模态的稳定收敛，且具有更高的跟踪精度、更好的学习性能和更快的收敛速度。