A progressive approach to predict shot peening process parameters for forming integral panel of Al7050-T7451

In this paper, a progressive approach to predict the multiple shot peening process parameters for complex integral panel is proposed. Firstly, the invariable parameters in the forming process including shot size, mass flow, peening distance and peening angle are determined according to the empirical and machine type. Then, the optimal value of air pressure for the whole shot peening is selected by the experimental data. Finally, the feeding speed for every shot peening path is predicted by regression equation. The integral panel part with thickness from 2 mm to 5 mm and curvature radius from 3200 mm to 16000 mm is taken as a research object, and four experiments are conducted. In order to design specimens for acquiring the forming data, one experiment is conducted to compare the curvature radius of the plate and stringer-structural specimens, which were peened along the middle of the two stringers. The most striking finding of this experiment is that the outer shape error range is below 3.9%, so the plate specimens can be used in predicting feeding speed of the integral panel. The second experiment is performed and results show that when the coverage reaches the limit of 80%, the minimum feeding speed is 50 mm/s. By this feeding speed, the forming curvature radius of the specimens with different thickness from the third experiment is measured and compared with the research object, and the optimal air pressure is 0.15 MPa. Then, the plate specimens with thickness from 2 mm to 5 mm are peened in the fourth experiment, and the measured curvature radius data are used to calculate the feeding speed of different shot peening path by regressive analysis method. The algorithm is validated by forming a test part and the average deviation is 0.496 mm. It is shown that the approach can realize the forming of the integral panel precisely.     

蜂窝状薄壁管拉伸时的内陷分析

蜂窝材料因具备广阔的结构设计空间,已广泛应用于航空航天等工业领域。探索蜂窝元胞的组织结构、组分性质与材料整体性能之间的关系有助于新型功能性材料的设计开发。本文从非平面Vertex模型的势能形式出发,结合蜂窝薄壁圆管拉伸时的轴对称特征,通过变分法得到了圆管拉伸时母线满足的控制方程,揭示了边界效应是蜂窝状薄壁圆管受拉时产生内陷的原因,并结合母线控制方程的若干特解,考察了非平面Vertex模型势能形式中包含的材料性质参数与圆管拉伸后内陷程度及范围的关系。研究还指出,蜂窝材料的材料性质包含在非平面Vertex模型的势能形式中,为蜂窝状材料整体性能的研究提供了一种新的思路。     

轻量化红外成像制导镜头设计与仿真

根据红外成像制导系统的轻量化、小型化、低成本发展需求，针对制导系统中的光学镜头进行轻量化设计。通过分析超透镜的波前调控原理和加工工艺，利用传输相位调控原理设计了基于硅和氟化钡材料的中红外波长超透镜，工作波长3 μm,镜头厚度小于1 mm，口径50 mm时重量小于10 g，热膨胀系数较低环境适应性好。利用时域有限差分法对超透镜进行了仿真，通过设置对称边界条件缩短了仿真时间。仿真结果表明，当超透镜数值孔径为0.45时，聚焦效率为85%，焦斑半高宽3.4 μm。     

并联机器人运动性能的研究现状及发展趋势

随着并联机器人技术的发展,其运动性能的提升成为了发展需求,指出了研究工作空间和奇异位形的必要性。以研究方法为主线,详细阐述了工作空间和奇异位形的国内外研究现状及特点,进一步提炼出个体的创新思想和面临的共同难题。通过深入分析研究方法的原理,找到了解决共同难题的突破口,同时剖析了研究中的尚存难题。结合未来的发展趋势,从结构综合和理论创新两个方面进行突破,能够为并联机器人的发展提供强劲动力。得出的结论和展望给从事这一领域的研究者们提供了参考。     

内装式空射运载火箭重力出舱机箭耦合动力学分析

研究了以运输机为平台的内装式运载火箭空射过程载机和火箭的耦合动力学建模。建模针对两个阶段：第一阶段，火箭固定于载机机舱内，两者构成一个整体，按照普通刚体的力学方法处理；第二阶段，火箭解锁后，沿着舱内的发射筒向外滑行，载机和火箭形成两刚体相互作用的耦合系统，基于牛顿-欧拉法建立系统动力学模型。载机在空射火箭过程中，油门和升降舵满偏，在加速前飞的同时拉大姿态俯仰角，火箭在自身重力分量和惯性力的作用下，沿着机舱内的发射筒加速向外滑行，直至与载机分离。数值仿真分析了空射过程载机的重要力学参数的变化过程，验证了载机操控策略的可行性和安全性，可为未来中国空射运载火箭技术设计提供数据参考。     

小卫星侦察星座性能评估研究

针对小卫星侦察星座性能评估问题，从覆盖、成本和弹性三方面对小卫星侦察星座的性能指标进行研究，分别构建了考虑存储容量约束的覆盖能力评估模型、成本估计模型以及弹性能力评估模型。在覆盖能力评估模型中，将卫星存储容量作为约束条件，结合卫星覆盖几何模型分析了卫星对地侦察的工作条件，提出考虑存储容量的覆盖指标计算方法；通过小卫星成本模型(small satellite cost model,SSCM)对星座各分系统的成本进行估计；在弹性评估模型中，提出了星座性能损失率指标，并根据星座失效状态概率函数确定了不同失效状态下星座性能损失率的权重。将上述模型应用于SkySat和吉林一号星座的性能评估过程中，结果表明SkySat比吉林一号覆盖能力强、成本低，弹性差。提出的三个模型可用于评价星座优劣，为小卫星侦察星座的建设和性能评估工作提供参考。     

基于代理模型全局优化的自适应参数化方法

对于翼型气动隐身设计问题，设计变量的配置对设计结果影响很大，而简单地增加设计变量不能保证得到理想的结果。提出一种适用于代理模型全局优化的自适应参数化方法：利用全局敏感性分析方法——基本效应法，得到设计空间关于目标函数的敏感区域信息，并以此为根据增加设计变量；利用节点插入算法将低维样本在高维空间内进行重构，避免了重新取样的工作量。相对于传统固定设计空间维度方法，自适应参数化方法在设计空间的敏感区域扩展维度，能够更加精准地描述外形并反映目标的变化趋势。通过飞翼布局翼型的气动隐身优化算例，证实自适应参数化方法可以大幅提高优化设计质量和效率。     

基于落角约束的最优导引律

在对地精确制导武器的实际使用中,不仅要求脱靶量最小,而且希望能以一定的落角命中目标,从而可以充分发挥战斗部效能,取得最佳毁伤效果。传统的比例导引律不能满足该要求,为此本文建立了含有落角约束的最优控制模型,并依据施瓦兹不等式原理进行了推导,最终得到了含有落角约束的最优导引律的表达形式。仿真结果表明:该导引律可以使导弹以期望的落角命中目标,且具有实现简单、结果最优等特点。     

模块化永磁直线游标电机等效磁网络及漏磁分析

在模块化永磁直线游标电机的初始设计及优化设计中,使用有限元方法(FEM)计算漏磁系数时需要耗费大量的建模和计算时间。针对这一问题,建立该种电机的等效磁网络模型,在建模期间,考虑气隙中的边缘效应,并计算永磁体组与定子齿在不同相对位置时的等效磁导,得到该种电机在一个周期内不同相对位置时的漏磁磁导和漏磁系数的数学解析表达式。采用FEM验证了该数学解析表达式的准确性。研究结果为模块化永磁直线游标电机的设计提供了理论依据。     

Effect of bristle pack position on the rotordynamic characteristics of brush-labyrinth seals at various operating conditions

Over the last few decades, the research on the effect of bristle pack position on the rotordynamic characteristics of the brush-labyrinth seals is not sufficient. To this end, two kinds of brush-labyrinth seals for the bristle pack element installed upstream of the labyrinth teeth named BSU and installed downstream of the labyrinth teeth called BSD were used to investigate the effect of bristle pack position on the rotordynamic characteristics of the brush-labyrinth seals. Using the numerical model combining the porous medium model and the whirling rotor method, the rotordynamic characteristics of the BSU and BSD at various operating conditions including four kinds of pressure ratios, five kinds of inlet preswirl speeds and four kinds of rotor spinning speeds were conducted. The obtained results show that the effects of operating conditions on rotordynamic coefficients for the different seal configurations are different. The direct stiffness, cross-coupled stiffness and direct damping of the BSU are lower than those of the BSD. The rotordynamic coefficients of the BSU are more insensitive to the operating conditions variation. From the perspective of the seal stability, the BSU is a better brush-labyrinth seal configuration at high pressure ratio, high positive preswirl or high rotor spinning speed conditions. While in the case of low pressure ratio, low positive preswirl or low rotor spinning speed conditions, the BSD is a better choice.