Feasibility evaluation of failure models for predicting forming limit of metal foils

Forming limit of metal foil is an important index to evaluate its formability, and is of considerable significance to improve the quality of products. The ductile fracture (DF) behavior in microscale plastic deformation is remarkably affected by the geometry and grain size. To explore the size-dependent forming limit curve (FLC), the Holmberg and Marciniak tests of SUS304 foils with the thicknesses of less than 0.1 mm and diverse grain sizes were performed. In addition, the validity and feasibility of three types of existing failure models including Swift/Hill, Marciniak-Kuczynski (M-K) and DF criteria for predicting the micro-scaled FLCs were discussed. It is found that the Swift/Hill model possesses the worst accuracy with predicting deviation above 50%. Four classical DF criteria including Freudenthal, Ayada, Brozzo and Oh show great difference, and Oh model considering plastic anisotropy presents the best precision. The predicted deviation of M-K model is aggravated with increasing grain size and decreasing foil thickness, which is attributed to the intensified free surface roughening and transformation of fracture mechanism with miniaturization. This research thus provides a deeper understanding and valuable reference for the widespread application of FLC in microforming.     

钛合金热成形和超塑成形金属平台材料选型和制备

介绍了钛合金热成形和超塑成形用金属平台的材料选型和制备工艺研究情况,研究认为,选择高温合金替代目前国外采用的耐热钢材料优势非常明显;钢铁研究总院自主开发的热成形金属平台制备工艺比国外相关技术更加先进,制备的K403高温合金热成形平台服役表现良好,具备了生产钦合金热成形和超塑成形金属平台的能力.     

Influence of TiB2 particles on machinability and machining parameter optimization of TiB2/Al MMCs

In situ formed TiB₂ particle reinforced aluminum matrix composites (TiB₂/Al MMCs) have some extraordinary properties which make them be a promising material for high performance aero-engine blade. Due to the influence of TiB₂ particles, the machinability is still a problem which restricts the application of TiB₂/Al MMCs. In order to meet the industrial requirements, the influence of TiB₂ particles on the machinability of TiB₂/Al MMCs was investigated experimentally. Moreover, the optimal machining conditions for this kind of MMCs were investigated in this study. The major conclusions are: (1) the machining force of TiB₂/Al MMCs is bigger than that of non-reinforced alloy and mainly controlled by feed rate; (2) the residual stress of TiB₂/Al MMCs is compressive while that of non-reinforced alloy is nearly neutral; (3) the surface roughness of TiB₂/Al MMCs is smaller than that of non-reinforced alloy under the same cutting speed, but reverse result was observed when the feed rate increased; (4) a multi-objective optimization model for surface roughness and material removal rate (MRR) was established, and a set of optimal parameter combinations of the machining was obtained. The results show a great difference from SiC particle reinforced MMCs and provide a useful guide for a better control of machining process of this material.     

高燃速丁羟推进剂配方研究

通过多种途径的试验,对高燃速丁羟推进剂配方进行了研究.试验结果表明,采用超细防结块氧化剂和液固组合燃速催化剂能使推进剂的燃速达到70mm/s以上(在6.864Mpa压强下);采用组合工艺助剂可改善推进剂工艺性能.本推进剂燃烧稳定,压强指数和温度敏感系数较低,力学性能良好,为高燃速推进剂的研制奠定了良好的基础.     

航天主要金属结构材料与肼的相容性

概括地探讨了金属材料和肼相容性的基本原理和研究重点，叙述了６０年代以来国外金属材料和肼相容性研究的发展，较详细地介绍了了钛合金，不锈钢和铝合金在推进剂中相容性的研究成果并进行了总结归纳。     

燃烧催化剂苯甲酸铜盐及其衍生物的热分解研究(Ⅱ)──双取代基苯甲酸铜盐的热分解机理

羟基氨基苯甲酸铜、二羟基苯甲酸铜、二硝基苯甲酸铜和对硝基苯甲酸铜的DSC和TG热分解研究表明，与苯甲酸铜一样，它们分解都生成一种稳定的二聚作中间产物──双核铜五元环络合物，前二者还能生成一种八元环二聚体络合物。芳香基上由于引入硝基，使主要分解反应阶段由吸热效应变成放热反应，具有二个硝基取代基者，这种放热效应较只有一个硝基者更强烈。本文还初步探讨了苯甲酸铜及其衍生物分解历程与双基推进剂燃烧过程催化效果的关系。     

Analyses toward factors influencing sealing clearance of a metal rubber seal and derivation of a calculation formula

Sealing clearance is a key factor for a metal rubber seal’s sealability. The expansion coef-ficient and expansion deformation in the radial direction of metal rubber have been obtained through a thermal expansion experiment of metal rubber. The influence of the elastic modulus to the sealing clearance has been analyzed theoretically. By combining the temperature and elasticity factors of metal rubber with the elastic mechanics theory, the calculation formula of the sealing clearance has been derived, and the values of the sealing clearance and the leakage rate in certain working conditions have been calculated. Experimental results are consistent with calculation results in a high degree. The calculation formula of the sealing clearance can explain the influences of the temperature and elastic modulus factors of metal rubber on the sealing clearance. It can pro-vide guidance for the study of sealing mechanism of metal rubber seals.     

Digital Aircraft Sheet Metal Part Manufacturing System and Its Key Technology

The architecture of digital sheet metal manufacturing system is proposed based on the classification of sheet metal manufacturing information.The essence of digital manufacturing is the definition,management and transfer of information,and the key technologies are brought forward and described.It is pointed out that knowledge-based manufacturing elements design is necessary to make digital technology efficient.The management of all kinds of sheet metal manufacturing element information is to build single source of manufacturing data.Multi-state model-based digital transfer and coordination method is designed to provide a foundation for digital manufacturing of aircraft sheet metal part.The application of digital sheet metal manufacturing is exemplified with an aircraft sheet metal part.The application result is compared to that of the traditional analog transfer technology.It is shown that the developed technology can improve part quality,shorten manufacturing time and lower manufacturing cost.     

金属工艺学课件的设计与制作

计算机辅助教学是计算机发展的新领域。本文主要介绍了金属工艺学课件的设计制作思路 ,制作的素材 ,它是传统课堂教学的有益补充     

离心加速声中液态浸渗纤维预制体动力学分析

在将纤维预制体视为“毛细管束”的基础上,采用达西定律建立了离心加速场中金属液浸渗纤维预制体的浸渗动力学模型。采用该模型分析了离心加速场中金属液浸渗纤维预制体的临界转速,考察了金属液浅注量、设备转速、铸件高度、金属液原如外半径以及纤维预制体孔隙率对离心加速场中金属 浸润纤维预制体的影响。结果表明,金属液浸润纤维预制体的临界转速只与临界压力、金属液的浇注量、铸件高度以及纤维预制休性质有关;增加金属液浇注量、设备转速及金属液原始外半径,降低铸件高度、预制体纤维体积分数,有利于金属液的浸渗。