Pressure performance for a thin-walled ring and turbulent-jet orifice modeled elastic squeeze film damper

This paper explores an analytical model for Elastic Ring Squeeze Film Damper (ERSFD) with thin-walled ring and turbulent-jet orifices, and uncovers its Oil Film Pressure Performance (OFPP). Firstly, the ring deformation is addressed by using the Fourier series expansion approach and the orifice outflow rate is characterized with the Prandtl boundary layer theory. Secondly, applying finite difference scheme, the influence of elastic ring flexibility, orifice diameter, and attitude angle on the OFPP is analyzed. Finally, Outer chamber pressure was measured experimentally at different rotor speeds. The results indicate that the outer chamber pressure coats an individual load-carrying region and spreads symmetrically pertaining to the attitude angle. Its amplitude drops as the elastic ring flexibility decreases but boosts with the reduction of the orifice diameter. For inner chamber pressure, the orifice diameter effects a similar trend to the outer cavity, but exhibits more stable distribution regarding the attitude angle. Minimizing the elastic ring flexibility causes an increase in amplitude. The model is validated by the test results giving that the outer chamber pressure shifts synchronously and periodically with the variation of the attitude angle, while the pressure amplitude increases slightly at higher rotor speeds.     

Improving performance of macro electrolyte jet machining of TC4 titanium alloy: Experimental and numerical studies

Electrolyte jet machining (EJM) is a promising method for shaping titanium alloys due to its lack of tool wear, thermal and residual stress, and cracks and burrs. Recently, macro-EJM has attracted increasing attention for its high efficiency in machining wide grooves or planes. However, macro-EJM generates large amounts of electrolytic products, thereby increasing the difficulty of rapid product removal with a standard tool and reducing the surface quality. Therefore, for enhanced product transport, a novel tool with a back inclined end face was proposed for macro-EJM of TC4 titanium alloy. For comparison, also proposed were ones with a standard flat end face, a front inclined end face, and both front and back inclined end faces. The flow field distributions of all proposed tools were simulated numerically, and experiments were also conducted to validate the simulation results. The results show that one with a 5° back inclined end face can decrease the low-velocity flow zone in the machining area and increase the high-velocity flow zone at the back end of tool, thereby promoting rapid product removal. A relatively smooth bright-white groove surface was obtained. The same tool also resulted in the highest machining depth and material removal rate among the tested ones. In addition, rapid product removal was beneficial to the subsequent processing. Because of its rapid product removal, the machining depth and material removal rate during deep groove machining using the tool with a 5° back inclined end face were respectively 7% and 14% higher than those produced using a standard one. Moreover, the lowest bottom height difference of 0.027 mm can be obtained when the step-over value was 8.2 mm, and a plane with a depth of 0.285 mm and a bottom height difference of 0.03 mm was fabricated using the tool with a 5° back inclined end face.     

楔形凹腔内带前伸槽冲击板射流冲击换热

针对楔形凹腔内带前伸槽冲击板结构开展了传热特性的试验研究，分析了冲击板前伸槽伸出长度比（5~11）、前伸槽宽度比（2.5~8）和射流雷诺数（7900~31700）等参数对凹腔表面温度、展向平均努塞尔数和面积平均努塞尔数以及射流压力损失的影响.研究结果表明:相对于基准冲击板，带前伸槽的冲击板能够使得凹腔的射流冲击对流换热较基准冲击板有较大幅度的改善，但引起较大的射流压力损失；前伸槽伸出长度的增大使得凹腔表面射流冲击对流换热有较显著的增强，对射流压力损失的影响很小；增大冲击板前伸槽宽度可以使得凹腔表面对流换热得到一定程度的强化，但也会造成压力损失的增大.      

改进S-A湍流模型对横向射流的CFD模拟

通过在Spalart-Allmaras(S-A)湍流模型中加入应变率张量，来改善模型对横向射流(JICF)的计算精度。模拟了速度比分别为0.5和1.5工况下的横向射流。经实验值验证，结果表明:改进后的S-A模型预测精度有所提升；并对湍流模型改进部分对横向射流的作用机制做出了分析。将改进后S-A模型的计算结果与k-ε模型，雷诺应力模型(RSM)和大涡模拟(LES)的结果进行比较，发现S-A模型在速度比为0.5时精度最高，而在速度比为1.5工况下没有明显优势；并对这一现象做出了合理分析。      

离散孔结构超声速气膜冷却数值模拟

为了得到气膜入口结构对气膜冷却效率的影响规律，并为工程应用提供参考，针对不同形状气膜入口结构的离散孔超声速气膜冷却展开了三维数值模拟。结果表明:气膜入口结构对气膜冷却效率影响明显，轴对称孔入口收敛段结构的流量系数直接影响冷却效果，计算工况下流量系数降低013下游冷却效率约降低005，应该防止收敛段剧烈收缩；同时，离散孔扩张段面积变化速率越小越有利于冷却，变化过快会使得冷却剂得不到充分发展，垂直主流方向的速度分量大，使得气膜往两侧流动而中心区域冷却效果变差；在非轴对称离散孔出口增加平直段能使射流更集中，可以有效防止气膜在上游被穿透造成冷却恶化现象。      

固液捆绑火箭起飞喷流特性及对发射台影响研究

为了研究固液捆绑火箭起飞阶段多簇高度欠膨胀燃气射流冲击发射台及导流装置的复杂流场图谱，基于连续介质假设，建立固液捆绑火箭发射燃气羽流含Al2O3颗粒混合物流动的欧拉离散相气-固耦合流动模型，包括燃气多组分可压缩N-S方程、Al2O3颗粒流动方程、RNG k-ε湍流模型，并运用二阶Roe迎风差分格式求解控制方程的对流通量，二阶中心差分计算耗散项。在流动计算结果基础上，建立高温燃气射流的热辐射方程，采用离散坐标法(DOM)计算多簇燃气射流热辐射的影响，通过数值模拟得到火箭起飞时高度和漂移量对发射台和箭体底部底部燃气射流流动及热流密度的影响。所得结果可为发射台和箭体底部防热设计提供一定的参考依据。为了验证欧拉离散相模型及其数值方法的有效性，以固体推进剂标准发动机羽流热环境实验为对象，将数值模拟结果与实验数据进行了对比，发现两者的温度和热流密度相对误差分别为2.2%和3.7%，由此可见本文的方法具有良好的数值精度。