生产线仿真技术发展及在航空制造中的应用

生产线仿真技术作为实现数字化工厂的关键技术,预先对生产制造过程评估及解决瓶颈问题,近年来得到了越来越广泛的应用.阐述了生产线仿真的主要内容,回顾了生产线仿真技术的发展历程,分析了生产线仿真技术在航空制造领域的应用现状,最后指出生产线仿真技术在航空制造领域中进一步推广所需要解决的问题.     

直刃尖刀形状对超声辅助切削系统振动性能的影响

基于超声振动设计理论并结合超声振动变幅杆,设计了一种用于弱刚度材料超声辅助切割的直刃尖刀.建立了直刃尖刀和超声振动系统一体的有限元模型,系统分析了直刃尖刀刀体长度、厚度参数对超声振动系统谐振频率、振幅放大倍数和刀具纵向振幅的影响,探讨了刀具横向和侧向振幅沿刀具轴线方向的分布规律.针对特定的超声振动系统,确定了综合性能最优的刀具参数.研制了具有不同形状参数的去刃模拟刀具,并安装于同一超声振动系统进行测试,对仿真分析结论进行验证,理论分析与试验结果相一致.根据理论分析确定的最佳参数研制了直刃尖刀并测试了其振动性能.研究结论对超声辅助切削加工的直刃刀尖的研制提供了理论指导.     

幂律型流体撞击射流破碎特性直接数值模拟

凝胶推进剂的双股射流撞击雾化广泛应用于液体火箭发动机的燃烧室中,其破碎特征及雾化效果直接影响燃烧效率。为探究雾化特性的发展规律,采用直接数值模拟DNS方法,对射流速度为100m/s的剪切稀化非牛顿液体正交撞击产生的雾化特征、液体表面积、表面波、涡特性以及非牛顿特性开展研究。结果表明,射流下形成的雾化流场迅速扩张形成液膜,液膜两侧边缘破碎成大量的液丝与液滴,核心部分产生撞击波后在气体力的作用下逐步发展为带有凸起和褶皱的不稳定表面波,其撞击波波长最大可达2.46倍射流直径。液体表面积不断增长,但无量纲表面积总体呈现先下降再上升的趋势。气体中的涡量分布则分为有序附着区和无序爆炸区两类,并且涡量主要集中分布于气相区域。此外,射流撞击时产生强剪切使该液体内部的粘性系数下降,最低仅为初始粘性系数的0.3倍。     

GRACE gravity field modeling with an investigation on correlation between nuisance parameters and gravity field coefficients

The GRACE (Gravity Recovery And Climate Experiment) monthly gravity models have been independently produced and published by several research institutions, such as Center for Space Research (CSR), GeoForschungsZentrum (GFZ), Jet Propulsion Laboratory (JPL), Centre National d’Etudes Spatiales (CNES) and Delft Institute of Earth Observation and Space Systems (DEOS). According to their processing standards, above institutions use the traditional variational approach except that the DEOS exploits the acceleration approach. The background force models employed are rather similar. The produced gravity field models generally agree with one another in the spatial pattern. However, there are some discrepancies in the gravity signal amplitude between solutions produced by different institutions. In particular, 10%–30% signal amplitude differences in some river basins can be observed. In this paper, we implemented a variant of the traditional variational approach and computed two sets of monthly gravity field solutions using the data from January 2005 to December 2006. The input data are K-band range-rates (KBRR) and kinematic orbits of GRACE satellites. The main difference in the production of our two types of models is how to deal with nuisance parameters. This type of parameters is necessary to absorb low-frequency errors in the data, which are mainly the aliasing and instrument errors. One way is to remove the nuisance parameters before estimating the geopotential coefficients, called NPARB approach in the paper. The other way is to estimate the nuisance parameters and geopotential coefficients simultaneously, called NPESS approach. These two types of solutions mainly differ in geopotential coefficients from degree 2 to 5. This can be explained by the fact that the nuisance parameters and the gravity field coefficients are highly correlated, particularly at low degrees. We compare these solutions with the official and published ones by means of spectral analysis. It is found that our solutions are, in general, consistent with others in the spatial pattern. The water storage variations of the Amazon, Chari and Ganges river basins have also been computed. The variations computed with the NPARB approach are closer to those produced by JPL and DEOS solutions, while the variations produced with the NPESS approach are in good agreement with those produced by the CSR and GFZ solutions. A simulation study is implemented with considering realistic noise and low-frequency error. The two approaches are used to recover the true model. The NPESS solution appears closer to the true one. Therefore we are inclined to estimate the nuisance parameters simultaneously with the geopential coefficients.     

非开普勒轨道下卫星交会变轨决策研究

针对卫星在非开普勒轨道下的运动特征,提出了研究卫星交会变轨决策的方法。首先,在Hill坐标下,采用比例导引方法求解卫星进行变轨机动时所需要的速度增量。然后,再通过Lagrange插值算法解出卫星在任意特征点上变轨机动所需要的速度增量,根据数字仿真得出大量的仿真数据并画出满足变轨决策条件的决策曲面。最后,对决策曲面的涵义做出分析,说明了该方法对于研究非开普勒轨道下卫星变轨决策问题具有一定的意义。     

自然通风和蒸发冷却在新疆建筑应用的数值分析

为了使新疆和田地区夏季在经济性合理前提下使室内通风环境满足人体热舒适要求。利用蒸发冷却技术将室外空气处理后送入室内，通过数值模拟分析得出在夏季室内负荷最大时刻采用机械辅助式自然通风，使得室温能够雏持在26-8℃，风速为0．6m/s，基本满足人体热舒适要求。在室外温度适宜的过渡季节采用Trombe墙和太阳能烟囱复合的自然通风系统，建筑太阳能烟囱的经济高度为10m。     

Collision risk-capacity tradeoff analysis of an en-route corridor model

Flow corridors are a new class of trajectory-based airspace which derives from the next generation air transportation system concept of operations. Reducing the airspace complexity and increasing the capacity are the main purposes of the en-route corridor. This paper analyzes the collision risk-capacity tradeoff using a combined discrete–continuous simulation method. A basic two-dimensional en-route flow corridor with performance rules is designed as the operational environment. A second-order system is established by combining the point mass model and the proportional derivative controller together to simulate the self-separation operations of the aircrafts in the corridor and the operation performance parameters from the User Manual for the Base of Aircraft Data are used in this research in order to improve the reliability. Simulation results indicate that the aircrafts can self-separate from each other efficiently by adjusting their velocities,and rationally setting the values of some variables can improve the rate and stability of the corridor with low risks of loss of separation.     

船舶数字化装配工艺设计与仿真技术研究

船舶数字化装配工艺设计与仿真是对船舶设计模式的创新,探索并研究了船舶三维模型数据转换、结构化工艺设计和装配工艺仿真等技术,打通了基于三维模型的船舶设计、仿真、建造等多个环节的集成链路。应用测试表明,船舶数字化装配工艺设计与仿真能够有效提高船舶建造质量和效率。     

Performance of a small and low-cost chamber to simulate lunar surface environment

The performance of a small and low-cost metal chamber built to simulate the pressure and temperature conditions of lunar surface was assessed and the results are presented. This chamber is intended for studying the physical properties of lunar surface and subsurface (using soil simulants) and also to validate the technology readiness of certain newly developed payloads planned for future lunar surface missions (Lander/Rover). It is possible to reach down to ∼10⁻⁷ Pa under specific conditions and maintain the temperature of the sample under investigation to lunar day and night temperatures. The designed system has been subjected to various tests to evaluate its performance and suitability for carrying out experiments in a simulated lunar environment.