大型齿圈加工变形与防治措施的研究

在生产中大直径薄壁结构齿圈加工变形是经常遇到的问题。本文以某产品齿圈制齿后出现严重锥度变形问题为例，分析引起变形的原因，通过反复实验，找到了避免变形的有效措施。     

基于小波倒谱模型的滤波处理技术及其在超声应力检测中的应用

在超声检测中,应力是通过超声时间延迟来测量的,而超声回波的时间延迟对噪声非常敏感。噪声严重影响应力的测量精度,噪声引起的时间延迟甚至与应力引起的时间延迟处于同一量级。而以往消噪处理都是基于盲信息,没有考虑系统响应特点,消噪效果不好,需一种有效的消噪方法。提出了一种基于倒谱模型新的滤波处理技术,从系统响应的角度,建立超声通道的小波倒谱模型,并通过对钢轨应力测试信号进行滤波处理,试验结果令人满意。     

材料非线性有限元分析的一种有效方法——预测割线刚度变刚法

 材料非线性有限元增量解法中如何减少加载次数,保证精度是两个重要的问题;而误差估计也是与之密切相关的问题,特别是对每次加载不进行迭代的增量变刚法。本文针对这些问题提出预测割线刚度变刚法。     

平板表面薄圆柱绕流摩擦力矢量场全局测量

针对壁面摩擦力矢量场测量问题,基于剪切敏感液晶(SSLC)涂层技术建立了一种测量平板表面摩擦力矢量场的方法。该方法基于多视角测量原理,采用六台同步相机从不同方向同时采集SSLC涂层在摩擦力作用下的颜色变化,与采用单台相机相比能够降低测量噪声,并且具有测量非定常流动的摩擦力场的潜力。应用该方法测量了平板表面薄圆柱绕流的摩擦力矢量场,结果表明:(1)SSLC涂层能够以彩色方式定性显示壁面摩擦力信息;(2)通过对不同方向观测的SSLC涂层颜色进行分析处理,该方法能够高分辨率测量薄圆柱绕流的摩擦力矢量场,详细地捕获了流动特征;(3)同一份SSLC涂层可以重复使用并且可用于测量不同的摩擦力矢量场。     

Energy principle and material removal sequence optimization method in machining of aircraft monolithic parts

In the machining process of aircraft monolithic parts, the initial residual stress redistribution and structural stiffness evolution often lead to unexpected distortions. On the other hand, the stress redistribution and stiffness reduction during the machining process depend on the material removal sequence. The essence of the stress redistribution is releasing the initial elastic strain energy. In the present study, the influence of the material removal sequence on the energy release is studied. Moreover, a novel optimization method is proposed for the material removal sequence. In order to evaluate the performance of the proposed method, the mechanism of the machining distortion is firstly analyzed based on the energy principle. Then a calculative model for the machining distortion of long beam parts is established accordingly. Moreover, an energy parameter related to the bending distortion and the procedure of the material removal sequence optimization is defined. Finally, the bending distortion analysis and material removal sequence optimization are performed on a long beam with a Z-shaped cross-section. Furthermore, simulation and experiments are carried out. The obtained results indicate that the optimized sequence results in a low distortion fluctuation and decreases the bending distortion.     

A user-friendly yield criterion for metals exhibiting tension-compression asymmetry

The aim of this paper is to model the yielding asymmetry of pressure-insensitive metals, including but not limited to Ni₃Al alloys. The main focuses are put on the flexibility and manipulative convenience. The parameters of theory are kept to a minimum and can be determined by as few tests as possible. These requirements are fulfilled by constructing a yield function using the second and third-invariants of a linearly transformed stress tensor. The proposed yield criterion has a simple mathematical form and has only seven parameters when used in three-dimensional stresses. Compared with existing theories, the new yield criterion has much fewer parameters, which makes it very convenient for practical applications. The coefficients of the criterion are identified by an error minimization procedure. Applications to a Ni₃Al based intermetallic alloy as well as a Cu-Al-Be shape memory alloy and comparison to other criteria show that the proposed criterion has nearly the same predictive ability and flexibility with other criteria. The proposed yield criterion can estimate the coefficients by using less data, which is a big advantage compared with other similar theories, especially when there is a limited number of experimental data.     

三维光弹性测定应力强度因子K_Ⅰ的综合法

对利用三维光弹性试验数据计算应力强度因子K_I,提出一种新的算法--综合法。此法既解决了所需测量区域内条纹信息少的弱点,又克服了因裂纹尖端“钝化”而无法测到裂尖精确条纹值的困难。试验与计算结果表明此法误差小、精度最高。可应用测定受复杂载荷并具有复杂边界条件结构的应力强度因子。     

论航天器的环境试验和可靠性

讨论了航天器环境试验在提高航天器可靠性中所起的作用,环境试验和可靠性试验之间的关系;介绍了国外航天器环境试验的要求及应用情况;并对如何更好地发挥环境试验的作用提出一些建议。     

交变应力下冷胀孔边残余应力衰减规律的有损检测试验研究

对高胀孔量下的ＬＹ１２ＣＺ板件孔边残余应力在交变应力作用下衰减规律的有损多试件普通莫尔密栅云纹检测方法进行了尝试,给出了一定载荷范围内残余应力的衰减规律,揭示了高胀孔量下残余应力的再分布现象。研究表明,本文所使用的多试件有损检测方法,不但经济可行,而且有足够精度,应用前景十分广阔。     

GC－4高强度钢化学短裂纹特性研究

采用恒ΔＫ法对ＧＣ－４钢在３．５％ＮａＣｌ溶液中化学短裂纹特性进行了试验研究。结果表明：恒ΔＫ时裂纹扩展的ｄａ／ｄＮ－ａ曲线存在临界裂纹尺寸ａ。当ａ＜ａ时,显示化学短裂纹效应。ａ值几乎不受加载频率、应力比和ΔＫ水平的影响;化学短裂纹特征扩展速率与长裂纹扩展速率之比是各种力学参量的弱函数。依据分析给出化学短裂纹扩展速率与裂纹尺寸之间的关系。