超塑成形/扩散焊接组合工艺数值模拟初探

基于超塑性材料高温扩散蠕变、晶界滑移、孔洞闭合、界面再结晶机理，研究ＳＰＦ／ＤＢ组合工艺的数值模拟，用非线性有限元数值模拟超塑成形和预测厚度变薄率，将有限元结果作为加载条件，计算扩散焊接焊合率和预测焊接强度，计算结果与３维实验数据曲面比较，吻合良好。     

Coupled Lagrangian impingement spray model for doublet impinging injectors under liquid rocket engine operating conditions

To predict the effect of the liquid rocket engine combustion chamber conditions on the impingement spray, the conventional uncoupled spray model for impinging injectors is extended by considering the coupling of the jet impingement process and the ambient gas field. The new coupled model consists of the plain-orifice sub-model, the jet-jet impingement sub-model and the droplet collision sub-model. The parameters of the child droplet are determined with the jet-jet impingement sub-model using correlations about the liquid jet parameters and the chamber conditions.The overall model is benchmarked under various impingement angles, jet momentum and offcenter ratios. Agreement with the published experimental data validates the ability of the model to predict the key spray characteristics, such as the mass flux and mixture ratio distributions in quiescent air. Besides, impinging sprays under changing ambient pressure and non-uniform gas flow are investigated to explore the effect of liquid rocket engine chamber conditions. First, a transient impingement spray during engine start-up phase is simulated with prescribed pressure profile. The minimum average droplet diameter is achieved when the orifices work in cavitation state, and is about 30% smaller than the steady single phase state. Second, the effect of non-uniform gas flow produces off-center impingement and the rotated spray fan by 38°. The proposed model suggests more reasonable impingement spray characteristics than the uncoupled one and can be used as the first step in the complex simulation of coupling impingement spray and combustion in liquid rocket engines.     

大型飞机后体流动控制及减阻机理研究

通过数值模拟方法研究了大型飞机机身后体的流动特征和机理,并采用涡流发生器对机身后体流动分离进行控制,分析了其控制减阻的机理,讨论了不同参数对减阻效率的影响。计算结果表明:大型飞机机身后体流动分离是导致巡航阻力增加的一个重要因素;在后体底部附近安装涡流发生器,当来流迎角为负时减阻效果较明显,随着迎角的逐渐增大,减阻效果降低;涡流发生器的尺寸、周向距离、安装在机身后体上的前后位置、安装角度等参数对减阻效果具有显著影响。     

Optimized Fuzzy Clustering Method for Health Monitoring of Shield Tunnels

Since health monitoring of shield tunnels generally employs multiple sensors belonging to different types,a fine analysis on massive monitoring data,as well as further quantitative health grading,is really challenging.An optimized fuzzy clustering analysis method based on the fuzzy equivalence relation is proposed for health monitoring of shield tunnels.Clustering results are auto-generated by using fuzzy similarity-valued map.The results follow the idea of unsupervised classification.Moreover,a convenient new health index HI is proposed for a fast tunnel-health grading.A case study on Nanjing Yangtze River Tunnel is presented to validate this method.Three types of indicators,namely soil pressure,pore water pressure and steel strain,are used to develop the clustering model.The clustering results are verified by analyzing the engineering geological conditions;the validity and the efficacy of the proposed method are also demonstrated.Further,the fuzzy clustering analysis also represents a potential for identifying abnormal monitoring data.This investigation indicates the fuzzy clustering analysis method is capable of characterizing the fuzziness of tunnel health,and beneficial to clarify the tunnel health evaluation uncertainties.     

圆柱筒轴向载荷下单元尺寸效应数值模拟

利用显式非线性有限元方法对薄壁圆柱筒轴向载荷下的动力学响应进行了研究,模拟了圆柱筒在轴向冲击作用下的动力屈曲变形及其发展过程。分析比较了不同单元尺度下冲击模型的数值计算解与理论解,揭示了在进行有限元模拟时存在的网格尺寸效应,为研究有限元网格尺寸与有限元求解精度的内在联系提供参考;为在保证数值解满足工程实际精度要求的前提下,确定合理的单元尺度,提高有限元分析效率进行了有益的探索。     

Stifness modeling and analysis of a novel 4-DOF PKM for manufacturing large components

Faster response to orientation varying is one of the outstanding abilities of a parallel kinematic machine（PKM）.It enables such a system to act as a reconfgurable module employed to machine large components effciently.The stiffness formulation and analysis are the beforehand key tasks for its parameters design.A novel PKM with four degrees of freedom（DOFs）is proposed in this paper.The topology behind it is 2PUS-2PRS parallel mechanism.Its semianalytical stiffness model is frstly obtained,where the generalized Jacobian matrix of 2PUS-2PRS is formulated with the help of the screw theory and the stiffness coeffcients of complicated components are estimated by integrating fnite element analysis and numerical ftting.Under the help of the model,it is predicted that the property of system stiffness distributes within the given workspace,which features symmetry about a certain plane and is also verifed by performing fnite element analysis of the virtual prototype.Furthermore,key parameters affecting the system stiffness are identifed through sensitivity analysis.These provide insights for further optimization design of this PKM.     

基于锥形压入的材料力学性能测试方法研究

通过压入测试以获取工程服役结构、小型构件和焊接结构焊缝过渡区的材料单轴本构关系参数,且根据材料本构关系参数来估算材料的压入硬度对于工程设计和安全评估有重要意义.对于幂律材料,本文依据锥形压入试验原理和弹塑性接触有限元分析(EPFEA),揭示了不同锥角的锥形压头其压入能量比与屈服应力之间存在线性关系,提出了基于能量原理预测金属材料本构关系部分关键参数(弹性模量、屈服应力和硬化指数)的CR-EMI (Constitutive Relationship based on Energy Method of Indentation)方法.同时,基于此种线性关系提出了由Hollomon本构关系模型参数预测硬度的H-EMI(Hardness based on Energy Method of Indentation)方法.通过对多种金属材料进行压入试验和有限元分析,验证了CR-EMI方法和H-EMI方法的有效性与精确性.     

基于均匀化方法的轴编C/C复合材料性能预测

把均匀化理论与有限元法相结合,应用于轴棒法多维编织C/C复合材料的性能预测,通过对该材料有效模量的计算和实验验证,表明本方法可以得到较准确的材料刚度性能,为该材料的设计提供了性能预测方法.     

大型太阳帆板展开状态动态特性研究

利用有限元技术及自编的 FORTRAN程序计算了单翼太阳帆板约束模态的振型和频率 ,计算结果和实验结果比较表明 ,计算精度在工程上是可以接受的。在此基础上 ,以飞船带有双翼对称太阳帆板为模型 ,计算了太阳帆板在转动和不转动情况下非约束模态的振型和频率。上述计算结果为研究带有挠性太阳帆板的航天器的动力学与控制问题打下了基础     

空调器毛细管与充液量匹配的理论与试验研究

用理论分析的方法计算了空调器毛细管长度，并进行了试验研究，理论计算与试验结果比较吻合，表明其计算方法是可行的。同时，为了研究毛细管与制冷剂充注量的相互影响，又对不同毛细管长度及制冷剂充注量的匹配进行了试验研究。试验结果表明：毛细管长度及系统氟里昂充注量对空调器的制冷量、性能系数（αＣＯＰ）均有较大的影响，且二者存在最佳匹配，使得空调器的制冷量及αＣＯＰ均达到最大；制冷剂充注量过多时空调器性能下降较多，说明充注量过多更具危害性。试验结果已用于生产实际。