民用飞机试飞阶段人为因素适航审定技术研究

随着飞机各系统可靠性的不断提高,人为失误逐渐成为系统失效或造成飞行事故的主要因素,已成为设计及适航审定部门关注的重难点问题.当前国内外对于如何验证人为因素是否满足相关适航条款的要求仍处于理论探索阶段.针对上述问题,基于CCAR-25部条款分析试飞阶段民用飞机人为因素适航审定过程,包括基于SHELL模型及T.E.S.T矩阵的人为因素审定条款筛选,基于MOC5&MOC6的试验机符合性验证方法,并基于模糊评判方法给出数据分析实例.本文提出的人为因素适航审定思路及验证方法具有一定创新性,已在试飞阶段ARJ21-700飞机上初步应用,可为后续C919等民用飞机人为因素设计和适航审定提供技术支持和方法保证.     

基于三维裂纹尖端应力场的应力强度因子计算方法

提出一种基于无限大体裂纹尖端弹性应力场理论解的前几项多项式函数,对实际裂纹体弹性应力场有限元解进行拟合来计算应力强度因子的方法.该方法在计算应力强度因子时不需要预先假设裂纹尖端的应力应变状态,应力强度因子计算结果更符合三维裂纹体裂纹尖端实际的应力应变状态.首先基于二维无限大板中心穿透裂纹应力场理论解验证了方法的有效性,探讨了拟合确定应力强度因子需要的多项式应力函数的项数.然后分别以二维大板中心穿透裂纹、三维大体内埋圆裂纹和三维有限厚板中心穿透裂纹的应力强度因子计算为例,通过与无限大板和无限大体应力强度因子理论解以及基于位移外推法和1/4节点张开位移法的应力强度因子有限元解的对比分析,验证了该方法的有效性和合理性.研究表明该方法能够合理反映三维裂纹体裂纹尖端的实际应力应变状态,计算得到的应力强度因子数值更合理.      

Analyses toward factors influencing sealing clearance of a metal rubber seal and derivation of a calculation formula

Sealing clearance is a key factor for a metal rubber seal’s sealability. The expansion coef-ficient and expansion deformation in the radial direction of metal rubber have been obtained through a thermal expansion experiment of metal rubber. The influence of the elastic modulus to the sealing clearance has been analyzed theoretically. By combining the temperature and elasticity factors of metal rubber with the elastic mechanics theory, the calculation formula of the sealing clearance has been derived, and the values of the sealing clearance and the leakage rate in certain working conditions have been calculated. Experimental results are consistent with calculation results in a high degree. The calculation formula of the sealing clearance can explain the influences of the temperature and elastic modulus factors of metal rubber on the sealing clearance. It can pro-vide guidance for the study of sealing mechanism of metal rubber seals.     

Design and implementation of rigid-flexible coupling for a half-flexible single jack nozzle

The aerodynamic design of a rigid-flexible coupling profile is the decisive factor for the flow-field quality of a supersonic free jet wind tunnel nozzle, and its mechanic dynamic features are the key for engineering implementation of continuous Mach number regulations. To fulfill the requirements of a free jet inlet/engine compatibility test within a wide simulation envelop, both uni-form flow-fields of continuous acceleration and deceleration are necessary. In this paper, the aero-dynamic design methods of an expansion wall and machinery implementation plan for the half-flexible single jack nozzle were researched. The profile control in nozzle flexible plate design was studied with a rigid-flexible coupling method. Design and calculations were performed with the help of numerical simulation. The technique of axial free stretching of the flexible plate was used to improve the matching performance between the designed elasticity profile and the theoretical one, and the rigid-flexible coupling structure was calibrated by wind tunnel tests. Results indicate that the flexible plate aerodynamic design method used here is effective and feasible. Via rigid-flexible coupling design, the flexible plate agrees with the rigid body very well, and continuous Mach number changes can be achieved during the tests. The nozzle’s exit flow-field uniformity meets the requirements of China Military Standard (GJB).     

CFRP钻削过程的切削热研究进展

以CFRP钻削加工过程的切削热和切削温度为研究对象,从其形成机理、产生的影响以及影响切削热的因素和控制切削热的方法四个方面进行了系统综述,对存在的问题进行了综合分析,并对今后研究方向进行了展望。     

基于离散粒子群算法的航空发动机总装工艺优化方法

为了提高航空发动机总装工作的效率与质量,加强对总装工序和总装机件的管控,量化不同总装人员工作任务量,提高发动机总装的一致性和可追溯性,提出了1种发动机总装分区优化方法。以改进的2进制粒子群算法为基础,平衡了发动机总装各区域的工作内容,最小化各总装区域的工作差异,增强了每个区域装配机件的关联度,提高了总装工作的并行度,从而提高了装配质量。以某型发动机总装区域划分工作为实例,通过上述算法进行了总装区域划分,量化了所有装配区域每一工序的具体装配内容,减小了不同装配区域间的机件差异,杜绝了缺件、剩件等装配问题。     

基于实测数据的疲劳寿命分散系数取值研究

随着基准谱、严重谱编制研究的深入,利用实测数据编制载荷谱在编谱方法和分散系数取值等方面需 求愈发迫切。从正态概率分布理论出发,讨论影响疲劳寿命分散系数取值的主要因素;针对基准谱和严重谱之 间的差异性,提出基准谱和严重谱的折算思路和方法,并通过实测数据编制的基准谱和严重谱折算系数进行比 较分析。结果表明：采用本文方法可以实现基准谱与严重谱之间损伤分散系数的折算取值。     

大型双曲冷却塔表面脉动风压随机特性——风压极值探讨

针对风压信号呈现的非高斯特性和传统极限估计方法的局限,首次提出基于保证率和相关性的极值估计方法——全概率迭代法进行冷却塔表面脉动风荷载极值分析,并和传统的峰值因子法及改进的Sadek-Simiu法计算结果进行对比验证。结果表明：全概率迭代法避开了对随机过程的高斯分布假定,相比传统的极值估计方法其结果更加真实可靠;表达风压极值中脉动分量的峰值因子数值沿着环向和子午向变化显著,如取为同一数值则偏于危险或过于保守;采用全概率迭代法得到的表面风压系数极值分布曲线与规范取值相比,迎风面和负压峰值区域极值偏小,背风区域极值偏大,且最小值对应角度相差约10°。     

坐标测量机的验收检测标准及校准规范的再探讨

发现GB/T 16857 eqv ISO 10360《产品几何量技术规范(GPS)坐标测量机的验收检测和复检检测》及JJF 1064—2004《坐标测量机校准规范》存在的不足。提出在GB/T 16857 eqv ISO 10360系列标准中增补测量软件包的质量要求和测试标准的建议。以实现对测量软件质量的评价,达到测量机性能的全面验收检测。     

排列图在实验室质量管理中的应用

利用排列图法对实验室2005至2009年的内部审核不符合项进行了分析。实验室内部审核不符合项主要集中在记录的控制、设备的管理、测试方法及确认、文件的控制四个方面,不符合项产生的根本原因是人为因素。运用排列图法分析实验室质量问题的产生原因简便、可靠、有效。