主流湍流度对涡轮导向叶片气膜冷却特性影响的实验

采用基于窄带热色液晶的瞬态全表面传热测量技术,研究了主流湍流度对涡轮导向叶片吸力面圆柱形孔排气膜冷却特性的影响规律.结果表明:在实验工况范围内,主流湍流度从0.59%提高至6.85%,可以在气膜出流的上游区域促进气膜贴向壁面并扩大展向覆盖面积,从而改善气膜覆盖效果,但是在主流湍流度较大的工况下,气膜覆盖效果迅速变差;在气膜出流的下游区域,主流湍流度的提高使得气膜冷却效率逐渐降低;主流湍流度的增大,增强了无气膜冷却光滑叶片表面的对流换热;在气膜冷却条件下,气膜出流对叶片表面对流换热的增强效果随着主流湍流度的增大呈现出明显的区域性特点:表面传热系数比在上游区域是先增强后减弱;中游区域是逐渐减弱;下游区域则是逐渐增强.     

Influence of measure-density on combustor characteristics

The apparatus of scan measurement was used to gather the temperature pattern at the combustor outlet,where the average working temperature of gas was about 1700Kand the maximum temperature was about 1 950K.Consequently,the measurement part was cooled by water or air.Usually,for intermittent measurement devices,the interval of circle angel could be changed to get a high-density temperature distribution.A continuous measurement manner was adopted to get point in circle.The angle between two measurepoints was 1.286°.The annular combustor outlet was about 40to 50mm in height,where 5or 6measure points were usually arranged.In this device,10measure points were arranged in a range of 45.5mm.Four thermocouples were arranged in circle to obtain 2 800measure-points of the temperature field in a single experiment.Data were drawn from the whole datasheet at intervals.Each group of data whose number decreased in turn,included temperature points of 2 800,1 400,700,and 350,respectively.Several groups of temperature distributions with different densities were established.Subsequently,data processing was conducted to calculate the main combustor characteristics,including arithmetic or integral average temperature,OTDF(overall temperature distribution factor)and RTDF(radial temperature distribution factor).It is found that the data from different groups with different measuring densities result in significant difference on the combustor characteristics.The veracity of temperature characteristics increases with the growing measure-density.     

Numerical investigation of windage heating within shrouded rotor-stator cavity system with central inflow

The rotating disk surface temperature rise due to windage heating effect by numerically modeling the turbulent flow within a rotor-stator cavity which is available with a peripheral shroud and imposed through airflow was dealt with. The windage heating may be defined as viscous friction heating caused by relative velocity differences across the boundary layers between the fluid and the rotating disk surface. The kinetic energy dissipation process could transform the rotating shaft power into thermal heating. Commercial finite volume based solver, ANSYS/CFX was employed to numerically simulate this physical process by using the shear stress transport (SST) turbulence model. CFD results include the rotating disk surface temperature axial distribution and tangential velocity distribution of the fluid domain. The velocity difference between the result obtained by particle image velocimetry (PIV) experiments and CFD simulation are within 5%. The adiabatic disk temperature rise can be calculated by the tangential velocity of disk and fluid in large gap ratio and turbulent parameter. CFD temperature distribution results and those estimated via velocity differences are within 10%.     

Ti6Al4V钛合金大进给铣削切削力与切削温度的试验研究

采用可转位涂层硬质合金刀具对Ti6Al4V钛合金进行了大进给铣削试验,研究分析了大进给铣削Ti6Al4V钛合金时每齿进给量、切削速度、轴向切深以及径向切深等切削参数对切削力和切削温度的影响。研究结果表明,随着每齿进给量和轴向切深的增加,切削力均呈现增大的趋势,而切削速度和径向切深对削力的影响并不明显;随着每齿进给量和切削速度的提高,切削温度亦呈现升高的趋势。     

纳米金刚石改性LLDPE的非等温结晶动力学

采用X射线衍射(XRD)、偏光显微镜(POM)以及差示扫描量热(DSC)法,考察了纳米金刚石(Nano-diamond)对线型低密度聚乙烯(LLDPE)的结晶形态以及非等温结晶行为的影响。通过Jeziorny法和莫志深法研究了复合材料的非等温结晶动力学,并利用Kissinger方程计算了LLDPE/Nano-diamond复合材料的非等温结晶活化能。结果表明:Nano-diamond是一种有效的成核剂,为LLDPE结晶提供了更多的活化晶核,起到了异相成核的作用,既提高了LLDPE的结晶起始温度To、结晶峰值温度Tp和结晶速率,又降低了球晶的尺寸,使得球晶的分布更为均匀致密;添加Nano-diamond使得复合材料的结晶迁移活化能降低,当Nano-diamond含量为1%时,复合材料结晶活化能达到最小值。     

热处理对AZ80镁合金疲劳性能的影响

通过对AZ80镁合金进行总应变幅控制下的室温低周疲劳实验,研究其在热锻、时效态(T5)、固溶时效态(T6)三种不同热处理状态下的循环应力响应、疲劳寿命和循环应力-应变行为。结果表明:在三种不同的热处理制度下,AZ80镁合金大体上都表现为循环应变硬化现象;此外,AZ80镁合金的应变疲劳寿命与塑性应变幅、弹性应变幅之间的关系分别服从Coffin-Manson和Basquin关系式。随着外加总应变幅的不断增大,其疲劳寿命减少。在0.3%的最小外加总应变幅下,AZ80热锻态的疲劳寿命最长;在0.9%的最大外加总应变幅下,AZ80-T5的疲劳寿命最长,而热锻态最短。此外,对疲劳断口形貌的观察结果表明,疲劳裂纹萌生于疲劳试样表面,并以穿晶方式扩展。     

激光与金属材料相互作用的热效应分析

激光与金属材料相互作用的热效应是激光束辐照材料后发生的主要物理现象之一.激光加热使材料温度急剧上升,很快达到材料的熔点.通过使用商业CFD软件FLUENT数值模拟激光辐照金属材料的相互作用,并在一定的假设和边界条件下得到金属材料未熔化之前温度场沿径向和轴向分布情况、气流最高温度的变化和位置的转移、氧化反应和对流换热对热效应的影响.     

防热试验用高温超声速燃气流场热环境分析

对用于防热系统试验考核的高温超声速燃气流场的流场结构和热环境特性进行了计算和分析.将CFD模拟方法与工程计算方法相结合,对两类锥形喷管形成的燃气流场进行了数值模拟计算和流场结构分析,并与试验过程中高速拍摄的图片进行了比对.利用模拟得到的流场气动参数,计算了沿流场轴向位置球头驻点模型的热流和压力,并与试验测量数据进行了对比,结果吻合较好.锥形喷管形成压缩波和膨胀波交替的流场结构,导致流场气动参数与模型热流和压力形成正弦变化的特点.     

一种耐高焓低热流环境隔热材料

采用模压工艺将耐高温阻燃硅橡胶和隔热填料RMX 压制成胶结片材,其密度为0. 56 g/ cm3,比 热容为1. 371 J/ (g·K),热导率为80 mW/ (m·K),拉伸强度为1. 87 MPa,断裂伸长率为25%。在高焓低热流 风洞考核环境下,厚度为1 mm 隔热材料试件界面平均温度为70. 7℃,试片表观完整、无龟裂。     

湍流燃烧模型在燃烧室数值模拟中的对比分析

以某单头部矩形燃烧室为研究对象,采用多种湍流模型和燃烧模型进行组合计算,模拟燃烧室内部的速度场和温度场,并对计算结果进行对比分析。结果表明:湍流模型主要影响火焰筒内部主燃孔横截面上游的速度分布,Standard k-ε和Realizable k-ε模型的速度场计算结果差异相对较小;湍流动能预测受湍流模型的影响较大,并具有一定规律性;不同组合模型对燃烧室内部和出口温度分布的局部细节模拟差异较大,燃烧模型影响最大;PDF模型计算的温度值较合理,另外三种燃烧模型在单步完全反应燃烧机理下的计算值偏高,计算获得的OTDF也相差较大。