X射线衍射技术对InSb材料的无损检测

采用2θ-ω对称扫描,对(111)、(333)、(044)不同衍射面进行了ω扫描,得到了InSb不同衍射面之间强度和半峰宽度的规律;对晶片上不同位置进行了同一衍射面的ω扫描,得到半峰宽度的mapping,此外,还对材料进行了倒易空间(RSM)扫描。测试结果表明InSb材料结晶质量完好,均匀性好,符合制造良好光电器件的标准。     

J—8ACT验证机平尾助力系统抖振分析

本文对J-8ACT验证机纵向数字电传操纵系统所使用的平尾助力系统的抖振原因和抑制措施进行了线性和非线性分析。证明了引起助力系统抖振的主要原因,除由流量特性决定的过大的流量系数外,对于内反馈式的助力系统来说,不可避免的安装支承间隙是一个重要因素。机械输入式液压伺服裝置的一些重要特性是由滑阀摩擦引起的。这种受机械反馈影响的特殊摩擦力,具有增加液压作动器的增益和滞后作用。由于这个特点,它能抑制/消除助力系统抖振。     

H2O2-PE固液火箭发动机低频不稳定燃烧研究

介绍了85％H2O2-PE固液火箭发动机的低频不稳定燃烧特征;应用发动机质量守恒方程对发动机低频耦合振荡燃烧现象进行了一维模拟,分析了氧化剂喷射压降对低频不稳定燃烧的影响。利用扰动分析确立了固液火箭发动机的稳定工作限。提出了抑制低频耦合振荡燃烧的方法。     

航天先进轻合金材料及成形技术研究综述

轻合金是现代航天装备轻量化首选材料,高性能轻合金构件制造能力决定了我国航天装备的功能水平与竞争力。为推动先进轻合金材料及成形技术在航天领域的应用,对高性能轻合金材料、铸造、钣金成形、增材制造等技术领域在基础理论、工艺开发、装备研制、工程应用等方面的发展现状进行了梳理,提出了高强耐热铸造镁合金材料、高性能钛铝合金材料、高性能镁合金熔模精密铸造、数字化铸造、旋压成形、超塑成形、钛/铝合金电弧熔丝增材制造等相关技术的后续发展方向。     

Experimental and numerical investigation on surface quality for two-point incremental sheet forming with interpolator

The unsatisfied surface quality seriously impedes the wide application of incremental sheet forming (ISF) in industrial field. As a novel approach, the interpolator method is a promising strategy to enhance the surface quality in ISF. However, the mechanism for the improvement of surface quality and the influence of interpolator properties on surface roughness are not well understood. In this paper, the influences of process variables (i.e. tool diameter, step size and thickness of interpolators) on the forming process (e.g. surface roughness, forming force and geometric error) are investigated through a systematic experimental approach of central composite design (CCD) in two-point incremental sheet forming (TPIF). It is obtained that the increase in thickness of interpolators decreases the surface roughness in direction vertical to the tool path while increases the surface roughness in direction horizontal to the tool path. Nevertheless, the combined influence between thickness of interpolators and process parameters (tool diameter and step size) is limited. Meanwhile, the placement of interpolator has little influence on the effective forming force of blank. In addition, the geometric error enlarges with the increase of step size and thickness of interpolator while decreases firstly and then increase with an increase in tool diameter. Finally, the influencing mechanism of the interpolator method on surface quality can be attributed to the decrease of the contact pressure due to the increase of contact area with the unchanged contact force. Meanwhile, the interpolator method eliminates the sliding friction on the surface of blank due to the stable relative position between the blank and the interpolator.     

小半径弯管弯胀复合成形研究

为解决小半径弯管内侧起皱、外侧减薄的成形缺陷,提出了一种弯胀复合成形的方法。通过几何关系解析了初始弯曲半径和初始管坯直径与最终管径和最终弯曲半径之间的关系,确定了初始弯曲半径的取值范围。采用有限元与实验相结合的方式研究了不同初始弯曲半径对零件壁厚分布的影响,分析了胀形过程中零件弯曲处及直壁处的变形规律。最终发现:初始弯曲半径越大,零件的最终减薄越小,胀形过程中弯曲处内外侧发生均匀减薄,直壁处内侧减薄明显大于外侧减薄。     

考虑测试性设计缺陷修正延时的测试性增长模型建模与评价方法

针对现有测试性增长模型忽略了测试性设计缺陷的修正延时过程，进而导致测试性增长模型（TGM）跟踪与预计精度低的问题，提出了一种考虑测试性设计缺陷修正延时的测试性增长模型建模理论与方法。首先分析测试性设计缺陷识别与修正之间的延时机理，得到剩余测试性设计缺陷（TDL）具有先增后减的铃形变化趋势；在此基础上，分别以Gamma、Raleigh和Delay-S 3种曲线拟合剩余测试性设计缺陷（RTDL）变化趋势，研究建立基于以上3种曲线考虑修正延时的测试性增长模型；最后，以某机载稳定跟踪平台测试性增长试验数据验证测试性增长模型拟合、跟踪及预计效能。研究结果表明：基于该测试性增长试验数据，Gamma曲线可以精确地拟合剩余测试性设计缺陷变化规律，测试性增长模型跟踪和预计精度可达到10^-2数量级。     

航天铝合金深腔零件整体成形预制坯优化设计

提出航天铝合金深腔零件整体成形方法,开展预制坯优化设计。对比分析直筒和变径筒两种预制筒坯结构变形规律,数值模拟研究了底部圆角对开口球形件液压成形的影响规律。以直径D=450 mm的球形整体零件为验证对象,进行底部圆角r=60 mm的变径筒形件的液压成形试验验证。结果表明:直筒坯液压成形时,赤道位置发生破裂;变径筒坯液压成形时,当胀形压力为16 MPa即发生贴模;液压成形时,筒端口自适应补料,所以上半球的壁厚分布均匀;随着底部圆角越大,筒底部减薄越小,筒壁厚越均匀;当底部圆角为r=60 mm时,开口球壳赤道位置壁厚减薄最严重,减薄率为11.1%,球底部减薄率为9.8%,开口球壳上半球壁厚差为0.17 mm,下半球壁厚差为0.43 mm。     

波音747-400F货机侧货舱门操作系统故障分析与维护

波音747-400F侧货舱门操作系统的故障关系到飞机能否正常装卸货物,对减少过站时间、避免延误、提高航空公司运力都有一定影响。本文从该系统的功能特点和故障数据统计出发,对飞机侧货舱门操作系统的常见故障进行全面分析,并根据分析结果提出相应的航线和工程维护措施。     

Feasibility evaluation of failure models for predicting forming limit of metal foils

Forming limit of metal foil is an important index to evaluate its formability, and is of considerable significance to improve the quality of products. The ductile fracture (DF) behavior in microscale plastic deformation is remarkably affected by the geometry and grain size. To explore the size-dependent forming limit curve (FLC), the Holmberg and Marciniak tests of SUS304 foils with the thicknesses of less than 0.1 mm and diverse grain sizes were performed. In addition, the validity and feasibility of three types of existing failure models including Swift/Hill, Marciniak-Kuczynski (M-K) and DF criteria for predicting the micro-scaled FLCs were discussed. It is found that the Swift/Hill model possesses the worst accuracy with predicting deviation above 50%. Four classical DF criteria including Freudenthal, Ayada, Brozzo and Oh show great difference, and Oh model considering plastic anisotropy presents the best precision. The predicted deviation of M-K model is aggravated with increasing grain size and decreasing foil thickness, which is attributed to the intensified free surface roughening and transformation of fracture mechanism with miniaturization. This research thus provides a deeper understanding and valuable reference for the widespread application of FLC in microforming.