面向绿色制造的高效冷却技术及其试验

绿色制造和高效加工是21世纪先进制造业的必然趋势,为实现绿色高效加工,本文提出了一种新型的绿色高效冷却技术——低温气动喷雾射流冲击冷却技术,通过低温气流运载少量冷却液以喷雾射流冲击的形式到达加工区实现强化换热,将加工区的换热水平提高到一个全新的水平.瞬态实验结果表明,在射流速度40 m/s、靶距10 mm的射流条件下,这种冷却方式可提供的临界热流密度高达60W/mm^2,相对于磨削发生烧伤的临界热流密度提高了6倍以上.     

太阳10.7 cm射电辐射流量预报方法初探

引进“相似周”方法,通过两种方式对第23周太阳10.7cm辐射流量（F10.7）月均值进行预报和预报,由“相似周”方法得到的第23周太阳黑子数月均平滑预测值来预测F10.7月均值和直接采用“相似周”方法对F10.7月均平滑值进行预测,通过对两种预报试验结果分析,得到以下结论。（1）两种预测结果与实际都比较吻合,都得到双峰结构。（2）直接通过相似周预测的F10.7的月均值结果较间接通过太阳黑子数的预测结果所推断的F10.7预测结果更接近实际观测结果。（3）使用“相似周”,预报方法,可以给出F10.7比较精细的剖面结构,这是其他普通预报方法很难做到的。     

空间任意形状凸面的轨道空间外热流计算方法

采用蒙特卡罗（ＭｏｎｔｅＣａｒｌｏ）方法，进行了平板、半球面、抛物面的地球反照角系数和地球红外角系数计算，通过与文献数据的比较，证明了由此方法所编程序的可靠性和实用性。利用这种方法，可以计算空间任意形状凸表面的轨道空间外热流。     

低高度空间高能质子通量分布计算

介绍了AP-8模式、CRRESPRO模式和PSB97模式,并用这3种模式分别计算低高度空间300—1100km范围内的高能质子通量分布,由IDL软件绘出通量等值线图．AP-8模式通量主要受银河宇宙线调制,即受太阳活动直接影响,与太阳活动高年相比,太阳活动低年的质子通量较大;CRRESPRO模式中,因活动期和平静期的数据采集时间前后相差很短,从而使同一高度上两种环境条件下的通量分布相似．模式之间的比较结果表明,AP-8模式通量较小,CRRESFRO模式通量较大,PSB97模式通量介于二者之间,并与实测通量接近．PSB97是为低高度(1000km以下)定制的模式,在低高度上优于AP-8模式和CRRESPRO模式,能较好地计算当前条件下的低高度高能质子通量．     

微重力下管肋式空间辐射器的整体优化分析

建立了向一重力环境下管肋式空间辐射器传热过程的数学模型，并以单质量散热量最大和热载体驱动功率最小为优化目标，对管式空间辐射器进行了优化分析。     

热沉温度场仿真研究

为了确定热沉温度场控制方法，建立了KM6热沉正常运行状态的数学模型，在MATRIX仿真平台上构造了仿真模型并求解，确定了KM6热沉温度场的动态特性和等价模型，并对热沉的设计提出了若干建议。     

Thermal-structural analysis of regenerativelycooled thrust chamber wall in reusable LOX/Methane rocket engines

To predict the thermal and structural responses of the thrust chamber wall under cyclic work,a 3-D fluid-structural coupling computational methodology is developed.The thermal and mechanical loads are determined by a validated 3-D finite volume fluid-thermal coupling computational method.With the specified loads,the nonlinear thermal-structural finite element analysis is applied to obtaining the 3-D thermal and structural responses.The Chaboche nonlinear kinematic hardening model calibrated by experimental data is adopted to predict the cyclic plastic behavior of the inner wall.The methodology is further applied to the thrust chamber of LOX/Methane rocket engines.The results show that both the maximum temperature at hot run phase and the maximum circumferential residual strain of the inner wall appear at the convergent part of the chamber.Struc tural analysis for multiple work cycles reveals that the failure of the inner wall may be controlled by the low-cycle fatigue when the Chaboche model parameter γ3 =0,and the damage caused by the thermal-mechanical ratcheting of the inner wall cannot be ignored when γ3 ＞ 0.The results of sen sitivity analysis indicate that mechanical loads have a strong influence on the strains in the inner wall.     

一种修正的Osher通量在高阶WCNS中的特性

将一种基于多维修正的Osher通量运用于高阶加权紧致非线性格式(WCNS)中,该修正通量主要在垂直于激波面的界面上增加耗散,能够改善Osher通量的激波捕捉稳定性,同时对边界层和接触间断的分辨率影响非常小。对修正的Osher通量在高阶WCNS中的特性进行研究,通过数值模拟测试了基于Osher通量的WCNS的激波稳定性、热流预测精度、边界层模拟能力、激波边界层干扰模拟能力,并与Steger-Warming通量和Roe通量进行了对比。结果表明修正后的Osher通量比Harten修正的Roe通量具有更好的激波捕捉鲁棒性,而边界层、驻点热流值和激波边界层干扰的模拟则明显优于Steger-Warming通量。上述结果说明了基于修正的Osher通量的高阶WCNS具有较好的激波捕捉特性、热流预测精度和边界层计算能力。     

耐高温异氰酸酯/ 环氧树脂固化历程与性能

以异氰酸酯为固化剂固化环氧树脂,通过比较不同固化条件下固化物结构的差异,研究了异氰酸酯与环氧树脂的反应历程;改变异氰酸酯/环氧树脂体系的化学计量比(I/E),采用FTIR/ATR、DSC、DMTA等研究了固化产物的结构与性能。结果表明,异氰酸酯与环氧树脂的固化历程随着温度的升高可分为三个阶段,第一阶段为异氰酸酯的三聚反应;第二阶段是一个复杂的过程,首先环氧树脂和异氰酸酯可反应生成嗯唑烷酮结构,通过嗯唑烷酮环扩链得到端畀氰酸酯基低聚物,可继续发生三聚反应;第三阶段为异氰脲酸酯与残余的环氧基团反应生成嗯唑烷酮结构,异氰脲酸酯六元环向噁唑烷酮五元环的转化是一个可逆的过程。不同的I/E比例可得到结构不同的固化物,不同的结构导致固化物性能的差异:当(I/E)=1.8时,综合力学性能良好,异氰酸酯/环氧树脂/玻璃纤维复合材料的弯曲强度、弯曲模量、层剪强度分别为652.53、33270.63和31.66MPa,优于甲基四氢苯酐/环氧树脂/玻璃纤维复合材料力学性能;当I/E=2.0时,固化物T_g达到了305℃,明显优于传统的环氧树脂固化体系。     

Numerical analysis of hypersonic thermochemical non-equilibrium environment for an entry configuration in ionized flow

A theoretical methodology for thermochemical non-equilibrium flow combing with the HLLC (Harten-Lax-van Leer Contact) scheme was applied to study the hypersonic thermochemical non-equilibrium environment of an entry configuration in ionized flow. A two-temperature controlling model was utilized and the Gupta’s 11 species (N₂, O₂, NO, O, N, NO⁺, N₂⁺, O₂⁺, N⁺, O⁺, e^?) thermochemical non-equilibrium model was taken. Firstly, numerical calculations of hypersonic thermochemical non-equilibrium environments for different aerodynamic shapes were carried out to verify the reliability of the method above. Then, the method was used to research the effects of ionization and wall catalysis on the hypersonic thermochemical non-equilibrium environment of the entry configuration in ionized flow. The shock stand-off distance can be reduced by thermochemical reactions but doesn’t continue to decrease significantly when ionization occurs. The shock stand-off distance calculated by the 11 species model is 4.2% smaller than that calculated by the 5 species (N₂, O₂, NO, O, N) thermochemical non-equilibrium model without considering ionization. Ionization reduces wall heat flux but increases wall pressure a little. The effect of ionization on aerothermal loads is greater than that of aerodynamic loads. The thermochemical reactions of electrons and ions catalyzed at the wall increase wall heat flux significantly but make a small change in wall pressure. The maximum wall heat flux obtained by only considering the electrons and ions catalyzed at the partially catalytic wall condition is 11.8% less than that calculated at the super-catalytic wall condition.