面向绿色制造的高效冷却技术及其试验

绿色制造和高效加工是21世纪先进制造业的必然趋势,为实现绿色高效加工,本文提出了一种新型的绿色高效冷却技术——低温气动喷雾射流冲击冷却技术,通过低温气流运载少量冷却液以喷雾射流冲击的形式到达加工区实现强化换热,将加工区的换热水平提高到一个全新的水平.瞬态实验结果表明,在射流速度40 m/s、靶距10 mm的射流条件下,这种冷却方式可提供的临界热流密度高达60W/mm^2,相对于磨削发生烧伤的临界热流密度提高了6倍以上.     

逆升压电子设备冷却系统的微机控制

逆升压电子设备冷却系统具有两种冷却方式─—冲压空气冷却方式和空气循环冷却方式，必须要有一套控制机构来自动选择系统的冷却方式。文中分析了以往的机械传动控制方法和基于三点温度的微机控制方法，并指出这两种控制方法的缺点。最后提出一种新的基于飞行高度及马赫数的微机控制方法。     

穿透式冷板的传热分析

对航空电子设备上采用的空心冷板冷却系统的传热特性进行了分析求解，得到了空心冷板稳态温度分布表达工和功率－温度－流量关系式，可作为空心冷板系统的设计依据，建立了空心冷板失效的动态温度模型，得到的温度－时间响应特性可用于评估冷板系统耐热冲击性能。     

异型孔空心叶片壁厚检测的试验研究

发动机叶片的结构型式和制造误差，直接影响发动机的性能和使用寿命。运用超声波法和电涡流法，对两种不同材料和形式的试件进行了试验。电涡流法受到探头直径和试件几何尺寸的影响，测量误差大，超声波法由于存在测量盲区，测量厚度的下限受到限制。但测量值与实际值相关，若对探头加以改进，用于异型孔空心叶片壁厚检测是可行的。     

扫描辐射计内光路反射镜中SiO2／Ag薄膜系统的失效分析

SiO_2/Ag薄膜系统是扫描辐射计内光路反射镜的主要组成部分。采用高分辨扫描俄歇微探针(SAM)和扫描电镜分析对SiO_2/Ag 薄膜系统失效进行了较为全面的分析研究。通过扫描电镜观察发现,失效的反射镜表面SiO_2薄膜上存在大量析出物,借助于SAM分析,表明这些析出物主要是银和铜,析出物表面伴随有硫化和氧化。SAM的深度剖面结果说明,有析出物存在的区域,各薄膜层中存在原子间的扩散。文章就反射镜中Ag、Cu、和O的扩散和穿透行为进行了讨论,认为SiO_2薄膜致密度较差是导致反射镜失效的主要原因之一。     

Spectra and time variability of black-hole binaries in the low/hard state

We propose a jet model for the low/hard state of galactic black-hole X-ray sources which explains the energy spectra from radio to X-rays and a number of timing properties in the X-ray domain such as the time lag spectra, the hardening of the power density spectra and the narrowing of the autocorrelation function with increasing photon energy. The model assumes that (i) there is a magnetic field along the axis of the jet, (ii) the electron density in the jet drops inversely proportional to distance, (iii) the jet is “hotter” near its center than at its periphery, and (iv) the electrons in the jet follow a power-law distribution function. We have performed Monte Carlo simulations of Compton upscattering of soft photons from the accretion disk and have found power-law high-energy spectra with photon-number index in the range 1.5–2 and cutoff at a few hundred keV, power-law time lags versus Fourier frequency with index 0.8, and an increase of the rms amplitude of variability and a narrowing of the autocorrelation function with increasing photon energy as they have been observed in Cygnus X-1. The spectrum at long wavelengths (radio, infrared, optical) is modeled to come from synchrotron radiation of the energetic electrons in the jet. We find flat to inverted radio spectra that extend from the radio up to about the optical band. For magnetic field strengths of the order 10⁵–10⁶ G at the base of the jet, the calculated spectra agree well in slope and flux with the observations.     

Thermal-structural analysis of regenerativelycooled thrust chamber wall in reusable LOX/Methane rocket engines

To predict the thermal and structural responses of the thrust chamber wall under cyclic work,a 3-D fluid-structural coupling computational methodology is developed.The thermal and mechanical loads are determined by a validated 3-D finite volume fluid-thermal coupling computational method.With the specified loads,the nonlinear thermal-structural finite element analysis is applied to obtaining the 3-D thermal and structural responses.The Chaboche nonlinear kinematic hardening model calibrated by experimental data is adopted to predict the cyclic plastic behavior of the inner wall.The methodology is further applied to the thrust chamber of LOX/Methane rocket engines.The results show that both the maximum temperature at hot run phase and the maximum circumferential residual strain of the inner wall appear at the convergent part of the chamber.Struc tural analysis for multiple work cycles reveals that the failure of the inner wall may be controlled by the low-cycle fatigue when the Chaboche model parameter γ3 =0,and the damage caused by the thermal-mechanical ratcheting of the inner wall cannot be ignored when γ3 ＞ 0.The results of sen sitivity analysis indicate that mechanical loads have a strong influence on the strains in the inner wall.     

Numerical simulations of water spray on flame deflector during the four-engine rocket launching

This paper aims to study on the cooling effect with two types of water spray nozzle on the flame deflector during the four-engine launch vehicle take-off. To accurately simulate the two-phase flow of the rocket gas with multispecies and the water spray, the three-dimensional compressible Navier-Stokes equations, discrete ordinates methods and realizable k-Ɛ turbulence model are used to establish the rocket supersonic plumes impact model. The Eulerian dispersed phase (EDP) model was used to simulate the water spray into the exhaust gas. The accuracy and effectiveness of the gas-liquid flow model are verified by a good agreement between simulation results and experimental data. On this basis, a series of numerical simulation studies under different water injection position are performed. The results show that the high temperature regions, along the axis of engines on the deflector plate, have no significant temperature decreasing effect by water spray from the nozzles mounted on the apex of the deflector, and the high temperature converts a large quantity of water into vapor near the plume boundary, which would decrease the flow conductivity. With the cooling spray nozzle fixed directly to the deflector plate, the temperature decrease effect is obvious and the effect of thermal shock on deflector plate induced by exhaust plume is reduced, so that it can prevent the flame deflector from thermal ablation. The study results provide indepth information and engineering guidance for designing the water spray systems and increasing the safety of the launch process.     

防冰疏水微结构表面的设计

微结构表面具有出色的防水自净性能以及减阻性能,但目前超疏水微结构表面设计制备思路欠缺系统性,很多制备方法也比较复杂,在工程实践方面缺乏指导性。从工程制备的角度,概述了微结构表面设计的经典理论模型和国内外对微结构几何设计的理论研究,探究常用工程材料的理论本征接触角,通过力学平衡分析方法计算仿真确定疏水微观结构几何尺寸、几何截面外形,提出截面线长度及尺寸系数两个疏水微结构设计的参数,归纳了设计疏水微结构的流程,为制备疏水微结构或微结构模具提供理论基础。     

地球同步轨道薄膜太阳帆的姿态轨道控制方法

薄膜太阳帆（FSS）是集推进、发电和姿轨控功能于一体化的超大型挠性太阳帆式航天器，通过调整薄膜反射率产生可变推力和力矩，实现其姿态和轨道运动控制。结合薄膜太阳帆在地球同步轨道运行时的受力特性进行了轨道漂移分析。通过建立薄膜太阳帆动力学模型及受力模型，提出了调整帆面角度轨道修正方法以及基于薄膜光压力矩角动量卸载的长期在轨对日定向面内双轴动量轮稳定控制方法。通过系统仿真验证表明所提的轨道修正和对日定向控制方法是合理有效的，可使薄膜太阳帆长期在定点位置维持对日定向。