叶片型面砂带磨削技术的现状和发展趋势

叙述了国内外叶片型面砂带磨削的各种技术,分析了一些叶片材料的砂带磨削性能,并介绍了一些典型的叶片砂带磨床.     

金属氟塑料衬套的研制

聚四氟乙烯金属带材具有极高承载和超长使用寿命等特点，因此，在飞机上得到广泛的应用，以满足高、低温，高负荷，长寿命等苛刻条件下对润滑材料的要求。本文介绍了这种材料的研制过程，并提出了材料的验证试验方法。     

双带法快速凝固1050Al薄的成形试验研究

运用具有我国自主知识产权的双带法快速凝固技术将液态 1 0 5 0 Al直接制备成厚度为 1 mm左右的薄带。介绍了这一方法的基本原理、特点等。在可控冷却钢带线速度分别为 1 m/ s、2 m/ s条件下 ,制备了厚度相同的1 0 5 0 Al薄带 ,对所制备的带材进行了金相组织观察 ,可以明显看出 :可控线速度越大 ,组织越精细     

Creation of model of quasi-trapped proton fluxes below Earth’s radiation belt

The object of investigation is the phenomenon of proton (from tens keV to several MeV) flux enhancement in near-equatorial region (L < 1.15) at altitude up to ∼1300 km (the storm-time equatorial belt). These fluxes are quite small but the problem of their origin is more interesting than the possible damage they can produce. The well known sources of these protons are radiation belt and ring current. The mechanism of transport is the charge-exchange on neutral hydrogen of exosphere and the charge-exchange on oxygen of upper atmosphere. Therefore this belt is something like the ring current projection to low altitudes. Using the large set of satellites data we obtain the average energy spectrum, the approximation of spectrum using kappa-function, the flux dependence on L, B geomagnetic parameters. On the basis of more than 30 years of experimental observations we made the empiric model that extends model of proton fluxes below 100 keV in the region of small L-values (L < 1.15). The model was realized as the package of programs integrated into COSRAD system available via Internet. The model can be used for revision of estimation of dose that low-orbital space devices obtain.     

飞机结构密封与失效修理

为提高飞机增压舱的密封能力,给出了飞机结构密封失效的修理程序、方法、试验验证、典型结构密封的措施等,以求达到增压舱正常加压和减缓机体腐蚀发生,保证飞机在寿命期内安全飞行。     

飞行器典型热密封结构

对航天飞机、X-38和X-51等飞行器的热密封结构进行了综合评述.分析了机身TPS、机身开口部位及控制面三个安装部位的热密封结构特点,综述了其热密封组件的研究历程和使用现状.     

面向型面精度一致性的整体叶盘砂带磨削新方法及实验研究

由于整体叶盘由多个叶片组成,根据"木桶定律",整体叶盘的性能和寿命取决于型面精度(型线精度和表面质量)最差的叶片。因此,在满足整体叶盘型面精度的前提下,提高各叶片型面精度一致性对其性能和寿命具有重要的影响。提出一种面向型面精度一致性的砂带磨削新方法,一方面通过砂带周期性的往复运动结合自锐式磨削原理,实现型面铣削残差层的高效去除;另一方面通过砂带周期性的自动更新,保证各叶片的型面精度在同一截面具有高一致性。阐述并建立了面向型面精度一致性的砂带磨削新方法及其磨削控制方程。在此基础上,对某航空发动机整体叶盘的11个叶片进行了砂带磨削实验,并且运用标准差对整体叶盘型面精度一致性进行定量分析。研究结果表明:整体叶盘磨削后,表面粗糙度小于0.25 μm,型线精度小于0.05 mm,同时型面精度一致性显著提高,证明了该方法的有效性。     

Study of the radiation fields in LEO with the Space Application of Timepix Radiation Monitor (SATRAM)

We present the analysis of data taken by the Space Application of Timepix Radiation Monitor (SATRAM). It is centred on a Timepix detector (300?$\mathrm{\mu }$m thick silicon sensor, pixel pitch 55?$\mathrm{\mu }$m, 256?×?256 pixels). It was flown on Proba-V, an Earth observing satellite of the European Space Agency (ESA) from an altitude of 820?km on a sun-synchronous orbit, launched on May 7, 2013. A Monte Carlo simulation was conducted to determine the detector response to electrons (0.5–7?MeV) and protons (10–400?MeV) in an omnidirectional field taking into account the shielding of the detector housing and the satellite. With the help of the simulation, a strategy was developed to separate electrons, protons and ions in the data. The measured dose rate and stopping power distribution are presented as well as SATRAM’s capability to measure some of the stronger events in Earth’s magnetosphere. The stopping power, the cluster height and the shape of the particle tracks in the sensor were used to separate electrons, protons and ions. The results are presented as well. Finally, the pitch angles for a short period of time were extracted from the data and corrected with the angular response determined by the simulation.     

叶冠齿数和齿顶间隙对涡轮气动性能的影响

通过数值方法对某1.5级带冠涡轮的流场进行研究,对比分析了不同叶冠齿数和齿顶间隙对涡轮气动性能的影响.研究结果表明,泄漏流与主流掺混后形成一个涡流区,改变了叶栅上半通道的流场结构,使得顶部流体以负攻角进入下级静叶,造成攻角损失,改变了下级静叶的气动性能.同时发现间隙相对于齿数对涡轮气动性能的影响程度更为显著,间隙相同,齿数从1增加到4时,涡轮效率增加0.75％;齿数相同,间隙从2mm减小到0.5mm时,涡轮效率增加1.82％.     

氦质谱检漏在某型机翼装配中的应用

采用氦质谱检漏技术对某型机翼整体油箱检漏方法进行工程化应用研究,提前并准确定位漏源、精准排除故障,避免因传统气油密试验工序滞后带来的问题,降低返工及时间周期成本,具有明显的效益.该研究成果可推广应用于飞机其他密封部件装配检测,同时也对数字化检测技术在飞机密封装配中的应用进行了有益探索.