铝合金厚板搅拌摩擦焊焊缝疏松缺陷形成机理

采用圆锥形搅拌头焊接20mm厚的7075-T6铝板,分析焊接过程中焊缝内部疏松缺陷的形成过程及原因。研究表明,焊缝表面成形良好,无明显缺陷。但是,在焊缝轴肩区和焊核区之间出现了疏松缺陷。分析认为,焊缝上、下部金属温度差太大,导致其塑性流动行为发生变化是疏松缺陷形成的主要原因。搅拌摩擦焊(FSW)过程中,焊缝上部金属温度较高,而底部温度仍然很低,脱离搅拌针端部的塑化金属在周围冷金属巨大的变形抗力作用下转而沿搅拌针表面往上迁移。到达轴肩区下方汇聚区时,由于轴肩区金属温度高,向下的挤压力太小,导致回迁上来的塑化金属继续往上迁移并冲破轴肩区而沿轴肩边缘溢出形成飞边。汇聚区内没有足够的塑化金属填充、焊缝无法被压实而产生疏松孔洞。通过建立疏松缺陷形成的物理模型,可以更直观地反映出焊缝金属流动形态及缺陷形成过程。     

改进型滑模变结构电机控制的脉振电流注入法研究

为了提高永磁同步电机无位置传感器技术的控制性能,在电机动态品质优化的研究中,以滑模变结构控制器替代传统的PI控制器,采用新型趋近律函数改进滑模控制器的输出模型,削弱了传统滑模控制存在的抖振,提高了控制系统的抗干扰能力。在分析无位置传感器技术时,引入高通谐振滤波器,采用具备以高信噪比为特点的两相静止坐标系下高频脉振电流注入法。仿真结果表明,在带高通谐振滤波器的高频脉振电流注入法中运用滑模变结构控制器,提高了转子位置估计的精度,增强了控制系统的鲁棒性。     

浅析航材承修商多维度管理

在深航近年来使用的承修商管理模式的基础上,通过实践不断修正,新增可视化质量评估平台,使深航的承修商管理形成一个完整的闭环监控,本文对这一可视化质量评估模型进行了详细介绍,以期为业内航材承修商管理工作提供参考。     

Influence of TiB2 particles on machinability and machining parameter optimization of TiB2/Al MMCs

In situ formed TiB₂ particle reinforced aluminum matrix composites (TiB₂/Al MMCs) have some extraordinary properties which make them be a promising material for high performance aero-engine blade. Due to the influence of TiB₂ particles, the machinability is still a problem which restricts the application of TiB₂/Al MMCs. In order to meet the industrial requirements, the influence of TiB₂ particles on the machinability of TiB₂/Al MMCs was investigated experimentally. Moreover, the optimal machining conditions for this kind of MMCs were investigated in this study. The major conclusions are: (1) the machining force of TiB₂/Al MMCs is bigger than that of non-reinforced alloy and mainly controlled by feed rate; (2) the residual stress of TiB₂/Al MMCs is compressive while that of non-reinforced alloy is nearly neutral; (3) the surface roughness of TiB₂/Al MMCs is smaller than that of non-reinforced alloy under the same cutting speed, but reverse result was observed when the feed rate increased; (4) a multi-objective optimization model for surface roughness and material removal rate (MRR) was established, and a set of optimal parameter combinations of the machining was obtained. The results show a great difference from SiC particle reinforced MMCs and provide a useful guide for a better control of machining process of this material.     

基于MBD的数控加工工艺设计系统

MBD模型作为制造过程中唯一依据逐步成为航空制造业的发展趋势,并已应用到CAD/CAM中。但MBD技术尚未在CAPP中展开应用,导致MBD数据集在CAD/CAPP/CAM的集成设计制造过程中无法连续传递。针对航空数控加工需求,建立了基于图层的数控加工MBD工艺模型,提出了基于MBD的数控工艺设计流程,并设计开发了基于MBD的数控加工CAPP系统,实现了UG平台上集成设计制造的MBD应用。     

舰载机着舰指标体系构建

舰载机着舰的难度很大、要求很高,而着舰系统的复杂性又使得指标要求涉及很多方面。为了从整体上明确着舰的指标要求,从而有利于着舰理论和工程等研究,整理了公开文献中分散的指标要求,并梳理了指标间的逻辑关系,最终构建了着舰指标体系,将指标归纳到总体框架中。研究结果对着舰的控制与分析等具有一定的参考价值。     

提高航天器结构试验验证效费比的策略

面临市场竞争所带来的经费、周期、人力等压力,如何提高航天器结构试验验证的效费比成为热点问题。文章指出提高试验验证效费比的前提是要充分理解试验的目的、类型、责任,把试验验证视为设计与产品质量保证的有效手段;进一步提出从提高设计质量、权衡过程控制与检验试验的成本、理解失效模式、设计针对性的验证、同步规划设计与验证6方面构建高效费比的试验验证策略。     

飞秒激光能量密度对镍基合金重铸层和加工效率的影响

以航空发动机叶片制孔为导向,结合飞秒激光对单晶镍基高温合金材料的非热熔性损伤阈值(Φth1)和热熔性损伤阈值(Φth2)特征,研究了飞秒激光能量密度(0Φ44.2J/cm2)对制孔重铸层和加工效率的影响规律。研究结果表明:在Φth1ΦΦth2时,镍基合金经飞秒激光加工后加工侧壁没有出现明显的重铸物;在ΦΦth2时,加工侧壁开始出现重铸物,并随着能量密度的增加,重铸层厚度增大。在试验结果的基础上,建立了飞秒激光单脉冲加工深度与能量密度的定量关系。能量密度越高,飞秒激光单脉冲加工深度越大,加工效率越高。     

Effect of curing condition on bonding quality of scarf-repaired composite laminates

Both single-face vacuum bag curing (SVC) and double-face vacuum bag curing (DVC) can be used in scarf repair of composite structures. But different curing conditions caused by the sealing state may affect the bonding quality of scarf-repaired structures. In this paper, the effect of curing condition on bonding quality of scarf-repaired laminates was experimentally investigated in terms of surface profiles, moisture absorption curves and section profiles. In order to further explore the moisture absorption mechanism, finite element model of the repaired laminates using DVC was established with moisture diffusion of both the adhesive and composite laminates considered. This model was verified by experimental results. Based on the model of DVC case, the model of SVC case was built by changing moisture absorption parameters of the adhesive. Results show that SVC reduces the bonding quality, mainly reflecting in more adhesive inner voids and patch-to-parent dislocation. And SVC increases moisture absorption rate and moisture equilibrium content of the adhesive, and its effect on the former is far greater than that on the latter.     

提高某铝合金薄壁深孔零件加工质量研究

通过分析某铝合金薄壁深孔零件在加工过程中存在的问题基础上,采用了拉镗拉铰加工内孔,再以轴向定位夹紧的方式加工外形的思路,该方法保证了零件加工精度,解决了该铝合金薄壁深孔零件的加工问题,完全满足生产实际需要,质量稳定可靠,可为类似零件加工提供参考。