Grinding performance evaluation of porous composite-bonded CBN wheels for Inconel 718

For high-efficiency grinding of difficult-to-cut materials such as titanium and nickel alloys, a high porosity is expected and also a sufficient mechanical strength to satisfy the function.However, the porosity increase is a disadvantage to the mechanical strength. As a promising pore forming agent, alumina bubbles are firstly induced into the abrasive layer to fabricate porous cubic boron nitride（CBN） wheels. When the wheel porosity reaches 45%, the bending strength is still high up to 50 MPa with modified orderly pore distribution. A porous CBN wheel was fabricated with a total porosity around 30%. The grinding performance of the porous composite-bonded CBN wheel was evaluated in terms of specific force, specific grinding energy, and grinding temperature, which were better than those of the vitrified one under the same grinding conditions. Compared to the vitrified CBN wheel, clear straight cutting grooves and less chip adhesion are observed on the ground surface and there is also no extensive loading on the wheel surface after grinding.     

BTA 深孔钻削切屑变形与刀齿切削力分布规律仿真

采用ABAQUS有限元分析软件,建立了错齿BTA钻头钻削环状工件单元切削仿真模型,以45#钢为工件材料,对错齿BTA钻头各刀齿切削不同直径的环状工件进行了模拟仿真,分析了钻削过程中错齿BTA钻头各个刀齿切屑的形成过程与变形特点,研究了环状单元切削力三分量随工件半径的受力分布规律.结果表明,错齿BTA钻头各刀齿切削力分量呈现出随半径增大而增大的非均匀分布规律,并且切削速度和进给量对切削力分布规律几乎没有影响.     

主/从动式组合旋翼悬停状态气动特性分析

针对传统直升机构型中主旋翼旋转时产生的扭矩需要尾翼或是反向旋转的共轴旋翼加以抵消,从而造成能量浪费的问题,以将主旋翼旋转时产生的扭矩转化为升力为出发点,提出了一种主旋翼带动下方无动力旋翼旋转的主/从动式组合旋翼气动布局构型。通过动量叶素理论以及CFD数值模拟中的多重参考系法,对主/从动式组合旋翼悬停状态的气动特性进行了初步分析,结果表明,此构型中的下方从动旋翼利用上方主动旋翼的扭矩产生了额外10%的升力,同时下方从动旋翼在上方主动旋翼引流的有利干扰下升力系数提高了35%。     

钛合金转子叶片系列焊机的研制及应用

针对各种新型航空发动机钛合金转子叶片阻尼台毗邻面耐磨性提高的迫切需求,研制成功JQGP-80型系列真空充氩高频感应钎焊设备,结合国产化材料及焊接工艺的全面突破,解决了钛合金叶片阻尼凸台磨损问题,为多种重点型号研制的顺利进行提供了强有力的硬件保障。     

多加速度计振动分离惯性补偿测力技术

为解决在高超声速脉冲风洞中进行大长细比等特殊模型测力实验所面临的惯性补偿问题,笔者提出了多加速度计振动分离惯性补偿方法。这一方法应用在长细比达20 :1 的模型气动力实验中,得到了较为理想的实验结果     

An artificial neural network approach for aerodynamic performance retention in airframe noise reduction design of a 3D swept wing model

With the progress of high-bypass turbofan and the innovation of silencing nacelle in engine noise reduction, airframe noise has now become another important sound source besides the engine noise. Thus, reducing airframe noise makes a great contribution to the overall noise reduction of a civil aircraft. However, reducing airframe noise often leads to aerodynamic perfor-mance loss in the meantime. In this case, an approach based on artificial neural network is intro-duced. An established database serves as a basis and the training sample of a back propagation (BP) artificial neural network, which uses confidence coefficient reasoning method for optimization later on. Then the most satisfactory configuration is selected for validating computations through the trained BP network. On the basis of the artificial neural network approach, an optimization pro-cess of slat cove filler (SCF) for high lift devices (HLD) on the Trap Wing is presented. Aerody-namic performance of both the baseline and optimized configurations is investigated through unsteady detached eddy simulations (DES), and a hybrid method, which combines unsteady DES method with acoustic analogy theory, is employed to validate the noise reduction effect. The numerical results indicate not merely a significant airframe noise reduction effect but also excel-lent aerodynamic performance retention simultaneously.     

高速颤振模型设计中颤振主要模态的判断

颤振模型设计时难以实现完全的动力学相似,需要对颤振主要模态进行合理选择。采用数值分析方法,对颤振模型设计时主要模态的选取问题进行研究。通过各阶模态振型下气动刚度系数的比较、指定运动形式下广义非定常气动力的计算和不同模态截断下颤振结果的收敛特性分析,研究了颤振分析时不同模态运动之间的相互影响,对模态运动引起的气动力和颤振特性变化进行评估。以高超翼面模型为研究对象的数值算例结果表明,几种分析方法所判断的颤振主要模态基本一致。其中基于振型的广义气动刚度系数参数,避免了非定常气动力的计算,可作为颤振模型设计或颤振分析时主要模态选取的快速判断方法。     

弯曲通道模拟离心条件下的主燃级和预燃级联焰试验

冲压转子发动机是冲压发动机和燃气涡轮发动机的有机结合,其结构简单。冲压转子发动机燃烧室由于其内部受到强离心力场的作用,燃烧室火焰的稳定燃烧以及传播都会受其影响。为了得到离心力场对分级燃烧中两级联焰的影响规律,本文进行了试验研究工作。针对燃烧室在强离心条件下的燃烧特点,采用弯曲通道模拟气流的离心效应。在弯曲试验段上对预燃级和主燃级进行了联焰研究,试验在常温常压条件下进行,进口气流速度范围为10~70m/s。试验中考察了离心力、燃油分级比例以及主燃级燃油喷射初始角度对联焰的影响,试验结果初步验证了燃烧方案的可行性,为冲压转子发动机燃烧室的研究奠定了基础。     

考虑重力的风机叶片水平加载测试方法

在风电叶片三维有限元参数模型中引入了重力产生的附加载荷,仿真计算了风电叶片水平加载方式的静载荷测试中附加载荷产生的水平方向的耦合位移,分析了耦合位移对测试过程中理论计算结果的影响;由于重力的叠加效应,测试中某些截面实际施加的等效载荷可能远超叶片设计的目标测试载荷,建议联合有限元分析,优化叶片安装角度和加载力方向的方法,降低叶片局部截面实际施加等效载荷的过载峰值。     

基于叶尖定时的叶片耦合振动参数辨识与仿真

为了实时掌握叶片振动情况、预防故障发生,目前最常用的非接触振动测量方法是基于单自由度模型的叶尖定时法,但当叶片耦合振动时2个振动峰相隔很近,该方法无法同时识别出其振动参数。采用基于2自由度模型的曲线拟合方法,得到叶片耦合振动2个峰的初始相位等参数,用相位遍历法辨识出叶片的振动阶次和频率。结果表明:采用基于2自由度模型的曲线拟合方法提高了叶片耦合振动参数辨识的精度,辨识了相邻2个峰的振动参数。辨识振动与仿真参数设置基本一致。