星载测控应答机中嵌套环路仿真与优化

建立了星载测控应答机中嵌套环路的仿真模型,对测控应答机中嵌套锁相环路进行了分析和优化。分析发现,存在一个最佳环路带宽,使接收机锁定时间最快;嵌套结构与单环结构相比,可以获得更优的噪声特性。这些结果已用于微小型化星载测控应答机设计中,并得到实验的验证。本文建立的仿真模型可用于测控应答机的设计、调试过程,以寻求最佳设计参数、提高性能指标。     

固体火箭发动机装药脱粘现象及对策

分析了导致脱粘的原因,探讨了贮存期内防止和减少装药脱粘的方法.     

100 A直流大电流标准及检定系统

介绍了一种新建立的直流大电流标准及检定系统。该系统由直流标准电压源、跨导放大器、零磁通电流互感器、分流器、标准电阻和数字电压表组成 ;直流电流输出范围为 0～10 0A ,不确定度为 5× 10 - 4,直流电流测量范围为 0～ 12 0A ,不确定度为 5× 10 - 5。分析了常用的直流大电流测量方法 ,介绍了系统的硬件设备组成 ,简述了关键设备的基本原理和校准测试方法 ,并给出了测试结果 ,该标准的建立将满足 10 0A以下直流大电流源、直流大电流表、分流器和大功率标准电阻的计量检定需求     

Grindability and Surface Integrity of Cast Nickel-based Superalloy in Creep Feed Grinding with Brazed CBN Abrasive Wheels

The technique of creep feed grinding is most suitable for geometrical shaping, and therefore has been expected to improve effectively material removal rate and surface quality of components with complex profile. This article studies experimentally the effects of process parameters (i.e. wheel speed, workpiece speed and depth of cut) on the grindability and surface integrity of cast nickel-based superalloys, i.e. K424, during creep feed grinding with brazed cubic boron nitride (CBN) abrasive wheels. Some important factors, such as grinding force and temperature, specific grinding energy, size stability, surface topography, microhardness and microstructure alteration of the sub-surface, residual stresses, are investigated in detail. The results show that during creep feed grinding with brazed CBN wheels, low grinding temperature at about 100 °C is obtained though the specific grinding energy of nickel-based superalloys is high up to 200-300 J/mm³. A combination of wheel speed 22.5 m/s, workpiece speed 0.1 m/min, depth of cut 0.2 mm accomplishes the straight grooves with the expected dimensional accuracy. Moreover, the compressive residual stresses are formed in the burn-free and crack-free ground surface.     

Dimension Accuracy and Surface Integrity of Creep Feed Ground Titanium Alloy with Monolayer Brazed CBN Shaped Wheels

Titanium alloy tenon is creep feed ground with monolayer brazed cubic boron nitride (CBN) shaped wheels. The dimension accuracy of the tenon is assessed and the results indicate that it completely meets the requirement of blade tenon of aero-engine. Residual stresses, surface roughness, microstructure and microhardness are measured on ground surfaces of the specimen, which are all compared with that ground with vitrified CBN wheels. Under all the circumstances, compressive residual stress is obtained and the depth of the machining affected zone is found to be less than 40 μm. No phase transformation is observed at depths of up to 100 μm below the surface, though plastic deformation is visible in the process of grain refinement. The residual stress and microhardness of specimens ground with brazed CBN wheels are observed to be lower than those ground with vitrified ones. The arithmetic mean roughness (R_a) values obtained are all below 0.8 μm.     

电动汽车用永磁同步电机在线检测系统设计

首先介绍了电动汽车用永磁同步电机(PMSM)运行特性和控制器输出特点。然后根据GB/T 18488—2015《电动汽车用驱动电机系统》标准规定的技术条件和试验方法,结合电动汽车用PMSM生产工艺规划,设计了电动汽车用PMSM在线检测工艺流程。在此基础上,设计了电动汽车用PMSM在线性能检测的测试系统,系统应用了先进的变频测量技术和计算机控制测量技术,能够按照相关的标准规定很好地完成电机在线性能检测。最后进行试验验证,结果表明:该系统测量精确、运行稳定、操作简便、自动化程度较高,具有较高的设计参考价值。     

基于堆栈自编码网络的铣刀磨损特征提取方法

针对传统切削数据人工提取的特征主观性和盲目性强、特征提取过程耗时且提取质量难以保证等问题,提出一种基于堆栈自编码网络(SAE)的切削信号数据特征提取方法,构建了由3个自动编码器(AE)组成的SAE网络。前一个AE无监督训练后得到隐藏层特征,作为下一个AE的输入,最后整体利用反向传播算法进行有监督微调,从而得到更优的特征表达。从基于SAE的数据重构性能分析和加工信号特征主成分分析2个层面,对切削信号特征提取的优劣进行评估。实例验证说明,相比于传统手工提取特征的方法,所提方法在压缩信号的特征提取方面表现出明显的优势,进一步说明了SAE特征提取的有效性。     

Vibration coupling effects and machining behavior of ultrasonic vibration plate device for creep-feed grinding of Inconel 718 nickel-based superalloy

Ultrasonic vibration-assisted grinding(UVAG) is an effective and promising method for machining of hard-to-cut materials. This article proposed an ultrasonic vibration plate device enabling the longitudinal full-wave and transverse half-wave(L2T1) vibration mode for UVAG.The characteristics of two-dimensional coupled vibration in different directions were analyzed on the basis of apparent elastic method and finite element method. Furthermore, a correction factor was applied to correct the freque...     

Fracture behavior and self-sharpening mechanisms of polycrystalline cubic boron nitride in grinding based on cohesive element method

Unlike monocrystalline cubic boron nitride (CBN), polycrystalline CBN (PCBN) shows not only higher fracture resistance induced by tool-workpiece interaction but also better self-sharpening capability; therefore, efforts have been devoted to the study of PCBN applications in manufacturing engineering. Most of the studies, however, remain qualitative due to difficulties in experimental observations and theoretical modeling and provide limited in-depth understanding of the self-sharpening behavior/mechanism. To fill this research gap, the present study investigates the self-sharpening process of PCBN abrasives in grinding and analyzes the macro-scale fracture behavior and highly localized micro-scale crack propagation in detail. The widely employed finite element (FE) method, together with the classic Voronoi diagram and cohesive element technique, is used considering the pronounced success of FE applications in polycrystalline material modeling. Grinding trials with careful observation of the PCBN abrasive morphologies are performed to validate the proposed method. The self-sharpening details, including fracture morphology, grinding force, strain energy, and damage dissipation energy, are studied. The effects of maximum grain cut depths (MGCDs) and grinding speeds on the PCBN fracture behavior are discussed, and their optimum ranges for preferable PCBN self-sharpening performance are suggested.