Mechanistic identification of cutting force coefficients in bull-nose milling process

An improved method to determine cutting force coefficients for bull-nose cutters is proposed based on the semi-mechanistic cutting force model. Due to variations of cutting speed along the tool axis in bull-nose milling, they affect coefficients significantly and may bring remarkable discrepancies in the prediction of cutting forces. Firstly, the bull-nose cutter is regarded as a finite number of axial discs piled up along the tool axis, and the rigid cutting force model is exerted. Then through discretization along cutting edges, the cutting force related to each element is recalculated, which equals to differential force value between the current and previous elements. In addition, coefficient identification adopts the cubic polynomial fitting method with the slice elevation as its horizontal axis. By calculating relations of cutting speed and cutting depth, the influences of speed variations on cutting force can be derived. Thereby, several tests are conducted to calibrate the coefficients using the improved method, which are applied to later force predictions. Eventually, experimental evaluations are discussed to verify the effectiveness. Compared to the conventional method, the results are more accurate and show satisfactory consistency with the simulations. For further applications, the method is instructive to predict the cutting forces in bull-nose milling with lead or tilt angles and can be extended to the selection of cutting parameters.     

Cutting force prediction for circular end milling process

A deduced cutting force prediction model for circular end milling process is presented in this paper. Traditional researches on cutting force model usually focus on linear milling process which does not meet other cutting conditions, especially for circular milling process. This paper presents an improved cutting force model for circular end milling process based on the typical linear milling force model. The curvature effects of tool path on chip thickness as well as entry and exit angles are analyzed, and the cutting force model of linear milling process is then corrected to fit circular end milling processes. Instantaneous cutting forces during circular end milling process are predicted according to the proposed model. The deduced cutting force model can be used for both linear and circular end milling processes. Finally, circular end milling experiments with constant and variable radial depth were carried out to verify the availability of the proposed method. Experiment results show that measured results and simulated results corresponds well with each other.     

基于QAR的PW4077D放气活门稳态调节模型

通过对PW4077D发动机10个无故障航班QAR数据的分析和处理,利用回归分析原理建立了飞机在多个阶段下2.5级放气活门开度与其他参数之间关系的数学模型。放气活门的调节受多个因素的影响,因此在模型建立时不同阶段分别进行讨论。对稳态调节下的数据进行了回归分析和显著性检验。应用所建模型进行了趋势预测,通过与实际数据的比较验证了数学模型的合理性和准确度。所获得的2.5级放气活门控制规律数学模型,对航空发动机状态监控和故障诊断具有一定的理论意义和应用价值。     

提高机场水泥混凝土道面抗唧泥性能方法研究

唧泥是机场水泥混凝土道面常见病害,会进一步形成脱空病害,影响道面结构承载能力。通过对唧泥的形成机理进行分析,提出了在道面结构设计中提高道面抗唧泥性能的3种措施,分别为提高道面厚度、接缝传荷能力和和基层强度。并采用有限元软件分析了不同措施的工程效果,其中提高接缝传荷能力效果最佳,提高基层强度次之,提高道面厚度效果最差。     

吸附式风扇/压气机叶型自动优化设计

在无吸气叶型优化设计平台的基础上,对叶栅流场计算程序中吸气位置处边界条件进行处理,建立了吸附式风扇/压气机叶型优化设计平台.应用该优化设计平台对某高亚声速叶型进行了优化,优化过程中叶型参数化采用初始叶型叠加修改量方法,除将叶型参数化中的叶型控制参数作为设计变量外,吸气位置也作为设计变量,吸气系数为0.01且保持不变.NUMECA计算结果表明:优化叶型的总压损失系数为0.0195,扩散因子为0.676;与优化前相比,优化后总压损失系数减小了54％,扩散因子保持不变.该优化叶型压力面尾部出现拐点,拐点前流动加速减压,缺点是减小了叶型尾部负荷,但也抑制了流动分离,减少了损失.     

涡轮基组合循环发动机技术发展趋势和应用前景

涡轮基组合循环发动机将是未来高超声速飞行器的主要动力装置,针对空间运载、高速运输、远程快速打击等任务需求,总结了国内外关于涡轮基组合循环发动机的研究现状,分析了开展涡轮基组合循环发动机技术研究必须解决涵盖了耐温、性能、匹配性、飞发一体化等诸多方面的关键技术,并阐述了涡轮基组合循环发动机潜在的技术优势和可能的应用方向.结合未来军民用领域对高速飞行器的需求,分析了中国开展涡轮基组合循环发动机技术研究的必要性.     

多斜孔壁的非均匀孔排布优化设计及

为解决多斜孔壁应用于实际燃烧室时容易出现前端冷却效果较弱的问题,采用多斜孔非均匀孔排设计,对壁面前端的开孔分布规律进行了重点优化,采用数值模拟方法研究了不同孔排规律对冷却效果的影响.结果表明,非均匀孔排布设计可使流量分配规律得到优化,挖掘了壁面后端冷却气的冷却潜力,改善了壁面温度的均匀性,且控制在材料许用温度范围内;轴向温度梯度有所减小,同时冷却空气量明显减少;在开孔面积一定的前提下,采用增加孔数,减小孔径的方式能获得较佳的冷却效果.     

一种镍基单晶高温合金的高温蠕变行为

采用扫描电镜、透射电镜等方法研究了一种镍基单晶高温合金在1000℃的高温低应力蠕变行为。实验结果表明:合金蠕变速率呈现出先减小再增大的变化趋势,当应变量达到一定临界值(1±0.2)%后,变形速率迅速上升,蠕变进入第三阶段。高温蠕变初始阶段的主要变形机制为a/2〈110〉{111}型位错环在基体内运动。合金在高温蠕变稳态阶段的主要变形机制为位错切割γ’相,切割位错主要有螺型位错对和[001]超位错两种形式。     

复合材料层压板结构静强度设计的工程方法

通过对平面应力状态复合材料对称均衡层压板结构静强度工程算法的研究,探讨了复合材料结构初步设计阶段进行初始的铺层设计方法。     

飞机舱门类部件气动载荷风洞试验研究

总结了飞机舱门类部件气动载荷的多种预测方法,并对舱门类部件载荷试验技术进行了讨论.在工程实践中,发现使用部件测力风洞试验和表面测压试验两种方法给出的舱门类部件关闭状态气动载荷相差较大.经试验验证,缝隙效应导致关闭状态下舱门类部件测力方法存在较大的误差,难以准确预计气动载荷.建议采用表面测压的方法给出关闭状态下舱门类部件的气动载荷.