A numerical study of segmented cooling-stream injection in supersonic film cooling

The present study proposes a segmented cooling-stream injection structure based on a certain coolant mass flow rate, and numerically investigates the effect of segmented cooling-stream injection on supersonic film cooling. The results indicate that without shock-wave impingement and with helium as the coolant, segmented cooling-stream injection can reduce the mixing between the mainstream and the cooling stream to produce better cooling performance than single injection, especially at larger coo...     

Topological Studies of Three-dimensional Flows in a High Pressure Compressor Stator Blade Row without and with Boundary Layer Aspiration

This paper presents a numerical study of the flow topologies of three-dimensional (3D) flows in a high pressure compressor stator blade row without and with boundary layer aspiration on the hub wall. The stator blade is representative of the first stage operating under transonic inlet conditions and the blade design encourages development of highly complex 3D flows. The blade has a small tip clearance. The computational fluid dynamics (CFD) studies show progressive increase of hub corner stall with the increase in incidence. Aspiration is implemented on the hub wall via a slot in the corner between the hub wall and the suction surface. The CFD studies show aspiration to be sensitive to the suction flow rate; lower rate leads to very complex flow structures and increased level of losses whereas higher rate renders aspiration effective for control of hub corner separation. The flow topologies are studied by trace of skin friction lines on the walls. The nature of flow can be explained by the topological rules of closed separation. Furthermore, a deeper analysis is done for a particular case with advanced criterion to test the non-degeneracy of critical points in the flow field.     

Experiments on film cooling with sonic injection into a supersonic flow

Film cooling experiments with sonic injection were conducted to investigate the effects of the number of the injection holes, the mass flow ratio, and the hole spacing on the film cooling effectiveness. The mainstream was obtained by the hydrogen-oxygen combustion, entering the experimental section at a Mach number of 2.0. The nitrogen with ambient temperature was injected into the experimental section at a sonic speed. The measured mainstream recovery temperature was approximately 910K. The mass flow ratio was regulated by varying the nitrogen injection pressure. The experimental results show that for the investigated cooling surface, the cooling effectiveness increases with the increase in the number of the injection holes with other parameters held constant. For a fixed cooling configuration, the cooling effectiveness increases with the increase in the mass flow ratio. Different from the subsonic film cooling, the optimal mass flow ratio is not observed. When the hole spacing is less than 4, no obvious difference is observed on the cooling effectiveness and lateral uniformity. With the mass flow ratio increasing further, this difference becomes much smaller. The shock wave also has an effect on the cooling effectiveness. Downstream the incident point of the shock wave, the cooling effectiveness is lower than that in the case without the shock wave.     

Numerical investigation on jet interaction with a compression ramp

A numerical investigation on jet interaction in supersonic laminar flow with a compres- sion ramp is performed utilizing the AUSMDV scheme and a parallel solver. Several parameters dominating the interference flowfield are studied after defining the relative increment of normal force and the jet amplification factor as the evaluation criterion of jet control performance. The computational results show that most features of the interaction flowfield between the transverse jet and the ramp are similar to those between a jet and a flat plate, except that the flow structures are more complicated and the low-pressure region behind the jet is less extensive. The relative force increment and the jet amplification factor both increase with the distance between the jet and the ramp shortening till quintuple jet diameters. Inconspicuous difference is observed between the jet-before-ramp and jet-on-ramp cases. The variation of the injection angle changes the extent of the separation region, the plateau pressure, and the peak pressure near the jet. In the present computational conditions, 120 is indicated relatively optimal among all the injection angles studied. For cold gas simulations, although little influence of the jet temperature on the pressure distribution near the jet is observed under the computation model and the flow parameters studied, reducing jet temperature somehow benefits the improvement of the normal force and the jet efficiency. When the pressure ratio of jet to freestream is fixed, the relative force increment varies little when increasing the freestream Mach number, while the jet amplification factor increases.     

Design and application of an air-cooled probe for total pressure measurement at combustor outlet

An air-cooled probe was designed for measurement of total pressure at combustor outlet; its cooling scheme combined the film cooling and convection cooling. With the aid of CFD technique, cooling effectiveness of the coolant jets at various blow ratios was compared; suitable blow ratios and configuration of film holes were chosen accordingly. The overall cooling performance of the probe was evaluated via CFD technique, the design was improved according to the simulation result, and the cooling effect of the leading edge was obviously strengthened by increasing the local coolant mass flow rate. The results of wind tunnel test indicated that, between Mach numbers 0.2 and 0.4, the probe achieved a high accuracy at various attack angles. The probe was utilized in an annular combustor rig test, the highest temperature reached 1760K and total pressure reaches 1036kPa. The result of rig test demonstrates that the coolant film distribution consistent appropriately with the CFD results.      

Numerical investigation of transcritical liquid film cooling in a methane / oxygen rocket engine

Transcritical film cooling was investigated by numerical study in a methane cooled methane/oxygen rocket engine.The respective time-averaged Navier-Stokes equations have been solved for the compressible steady three-dimensional(3-D) flow.The flow field computations were performed using the semi-implicit method for pressure linked equation(SIMPLE) algorithm on several blocks of nonuniform collocated grid.The calculation was conducted over a pressure range of 202 650.0 Pa to 1.2×107 Pa and a temperature range of 120.0 K to 3 568.0 K.Twenty-nine different cases were simulated to calculate the impact of different factors.The results show that mass flow rate,length,diameter,number and diffused or convergence of film jet channel,injection angle and jet array arrangements have great impact on transcritical film cooling effectiveness.Furthermore,shape of the jet holes and jet and crossflow turbulence also affect the wall temperature distribution.Two rows of film arranged in different axial angles and staggered arrangement were proposed as new liquid film arrangement.Different radial angles have impact on the film cooling effectiveness in two row-jets cooled cases.The case of in-line and staggered arrangement are almost the same in the region before the second row of jets,but a staggered arrangement has a higher film cooling effectiveness from the second row of jets.     

Film cooling performance and flow structure of single-hole and double-holes with swirling jet

This paper presents the results of a numerical study of the effects of swirling flow in coolant jets on film cooling performance. Some combined-hole designs with swirling coolant flow entering the delivery hole are proposed and analyzed. Adiabatic film cooling effectiveness values for cases with various blowing ratios are compared. Detailed flow structures and underlying mechanisms are discussed. The results show that film cooling effectiveness is improved with jet swirl at high blowing ratios, ...     

Isothermal study of effusion cooling flows using a large eddy simulation approach

An isothermal numerical study of effusion cooling flow is conducted using a large eddy simulation(LES) approach.Two main types of cooling are considered,namely tangential film cooling and oblique patch effusion cooling.To represent tangential film cooling,a simplified model of a plane turbulent wall jet along a flat plate in quiescent surrounding fluid is considered.In contrast to a classic turbulent boundary layer flow,the plane turbulent wall jet possesses an outer free shear flow region,an inner near wall region and an interaction region,characterised by substantial levels of turbulent shear stress transport.These shear stress characteristics hold significant implications for RANS modelling,implications that also apply to more complex tangential film cooling flows with non-zero free stream velocities.The LES technique used in the current study provides a satisfactory overall prediction of the plane turbulent wall jet flow,including the initial transition region,and the characteristic separation of the zero turbulent shear stress and zero shear strain locations.Oblique effusion patch cooling is modelled using a staggered array of 12 rows of effusion holes,drilled at 30° to the flat plate surface.The effusion holes connect two channels separated by the flat plate.Specifically,these comprise of a channel representing the combustion chamber flow and a cooling air supply channel.A difference in pressure between the two channels forces air from the cooling supply side,through the effusion holes,and into the combustion chamber side.Air from successive effusion rows coalesces to form an aerodynamic film between the combustion chamber main flow and the flat plate.In practical applications,this film is used to separate the hot combustion gases from the combustion chamber liner.The numerical model is shown to be capable of accurately predicting the injection,penetration,downstream decay,and coalescence of the effusion jets.In addition,the numerical model captures entrainment of the combustion chamber mainstream flow towards the wall by the presence of the effusion jets.Two contra-rotating vortices,with axes of rotation along the stream-wise direction,are predicted as a result of this entrainment.The presence and characteristics of these vortices are in good agreement with previous published research.      

Ground experimental investigations into an ejected spray cooling system for space closed-loop application

Spray cooling has proved its superior heat transfer performance in removing high heat flux for ground applications.However,the dissipation of vapor–liquid mixture from the heat surface and the closed-loop circulation of the coolant are two challenges in reduced or zero gravity space environments.In this paper,an ejected spray cooling system for space closed-loop application was proposed and the negative pressure in the ejected condenser chamber was applied to sucking the two-phase mixture from the spray chamber.Its ground experimental setup was built and experimental investigations on the smooth circle heat surface with a diameter of 5 mm were conducted with distilled water as the coolant spraying from a nozzle of 0.51 mm orifice diameter at the inlet temperatures of 69.2 °C and 78.2 °C under the conditions of heat flux ranging from 69.76 W/cm~2 to 311.45 W/cm~2,volume flow through the spray nozzle varying from 11.22 L/h to 15.76 L/h.Work performance of the spray nozzle and heat transfer performance of the spray cooling system were analyzed;results show that this ejected spray cooling system has a good heat transfer performance and provides valid foundation for space closed-loop application in the near future.     

Experimental investigation of the full coverage film cooling effectiveness of a turbine blade with shaped holes

The film cooling effectiveness of two turbine blades at different turbulence intensities(0.62% and 16.00%) and mass flux ratios(2.91%, 5.82%, 8.73% and 11.63%) is studied by using the Pressure-Sensitive Paint(PSP) measurement technique. There are a baseline and an improved turbine blade in current work, and their film cooling hole position distribution is the same. But the hole shape on suction surface and pressure surface is changed from cylindrical hole(baseline)to laid-back fan-shaped hole(im...     

InvesInvestigation of the Effects of Airfoil-probes on the Aerodynamic Performance of an Axial Compressor

In order to investigate the effects of the airfoil-probes on the aerodynamic performance of an axial compressor,a numerical simulation of 3D flow field is performed in a 1.5-stage axial compressor with airfoil-probes installed at the stator leading-edge(LE).The airfoil-probes have a negative influence on the compressor aerodynamic performance at all operating points.A streamwise vortex is induced by the airfoil-probe along both sides of the blade.At the mid-operating point,the vortex is notable along the pressure side and is relatively small along the suction side(SS).At the near-stall point,the vortex is slightly suppressed in the pressure surface(PS),but becomes remarkable in the suction side.A small local-separation is induced by the interactions between the vortex and the end-wall boundary layer in the corner region near the hub.That the positive pitch angle of the airfoil-probe at 6.5% span is about 15° plays an important role in the vortex evolution near the hub,which causes the fact that the airfoil-probe near the hub has the largest effects among the four airfoil-probes.In order to get a further understanding of the vortex evolution in the stator in the numerical simulation,a flow visualization experiment in a water tunnel is performed.The flow visualization results give a deep insight into the evolution of the vortex induced by the airfoil-probe.     

二氧化碳射流下孔型对气膜冷却特性影响的实验研究(英文)

This article presents the data about heat transfer coefficient ratios, film cooling effectiveness and heat loads for the injection through cylindrical holes, 3-in-1 holes and fanned holes in order to characterize the film cooling performance downstream of a row of holes with 45° inclination and 3 hole spacing apart. The trip wire is placed upstream at a distance of 10 times diameter of the cooling hole from the hole center to keep mainstream fully turbulent. Both inlet and outlet of 3-in-1 holes have a 15° lateral expansion. The outlet of fanned holes has a lateral expansion. CO2 is applied for secondary injection to obtain a density ratio of 1.5. Momentum flux ratio varies from 1 to 4. The results indicate that the increased momentum flux ratio significantly increases heat transfer coefficient and slightly improve film cooling effectiveness for the injection through cylindrical holes. A weak dependence of heat transfer coefficient and film cooling effectiveness, respectively, on momentum flux ratio has been identified for the injection through 3-in-1 holes. The in- crease of the momentum flux ratio decreases heat transfer coefficient and significantly increases film cooling effectiveness for the injection through fanned holes. In terms of the film cooling performance, the fanned holes are the best while the cylindrical holes are the worst among the three hole shapes under study.     

Numerical investigation of aerodynamic flow actuation produced by surface plasma actuator on 2D oscillating airfoil

Numerical simulation of unsteady flow control over an oscillating NACA0012 airfoil is investigated. Flow actuation of a turbulent flow over the airfoil is provided by low current DC surface glow discharge plasma actuator which is analytically modeled as an ion pressure force produced in the cathode sheath region. The modeled plasma actuator has an induced pressure force of about 2 k Pa under a typical experiment condition and is placed on the airfoil surface at 0% chord length and/or at 10% chord length. The plasma actuator at deep-stall angles(from 5° to 25°) is able to slightly delay a dynamic stall and to weaken a pressure fluctuation in down-stroke motion. As a result, the wake region is reduced. The actuation effect varies with different plasma pulse frequencies, actuator locations and reduced frequencies. A lift coefficient can increase up to 70% by a selective operation of the plasma actuator with various plasma frequencies and locations as the angle of attack changes. Active flow control which is a key advantageous feature of the plasma actuator reveals that a dynamic stall phenomenon can be controlled by the surface plasma actuator with less power consumption if a careful control scheme of the plasma actuator is employed with the optimized plasma pulse frequency and actuator location corresponding to a dynamic change in reduced frequency.     

Numerical Investigation of Flow Separation Control on a Highly Loaded Compressor Cascade by Plasma Aerodynamic Actuation

To discover the characteristic of separated flows and mechanism of plasma flow control on a highly loaded compressor cascade, numerical investigation is conducted. The simulation method is validated by oil flow visualization and pressure distribution. The loss coefficients, streamline patterns, and topology structure as well as vortex structure are analyzed. Results show that the numbers of singular points increase and three pairs of additional singular points of topology structure on solid surface generate with the increase of angle of attack, and the total pressure loss increases greatly. There are several principal vortices inside the cascade passage. The pressure side leg of horse-shoe vortex coexists within a specific region together with passage vortex, but finally merges into the latter. Corner vortex exists independently and does not evolve from the suction side leg of horse-shoe vortex. One pair of radial coupling-vortex exists near blade trailing edge and becomes the main part of backflow on the suction surface. Passage vortex interacts with the concentrated shedding vortex and they evolve into a large-scale vortex rotating in the direction opposite to passage vortex. The singular points and separation lines represent the basic separation feature of cascade passage. Plasma actuation has better effect at low freestream velocity, and the relative reductions of pitch-averaged total pressure loss coefficient with different actuation layouts of five and two pairs of electrodes are up to 30.8% and 26.7% while the angle of attack is 2°. Plasma actuation changes the local topology structure, but does not change the number relation of singular points. One pair of additional singular point of topology structure generates with plasma actuation and one more reattachment line appears, both of which break the separation line on the suction surface.     

Schemed Power-augmented Flow for Wing-in-ground Effect Craft in Cruise

To provide detailed insight into schemed power-augmented flow for wing-in-ground effect(WIG) craft in view of the concept of cruising with power assistance,this paper presents a numerical study.The engine installed before the wing for power-augmented flow is replaced by a simplified engine model in the simulations,and is considered to be equipped with a thrust vector nozzle.Flow features with different deflected nozzle angles are studied.Comparisons are made on aerodynamics to evaluate performance of power-augmented ram(PAR) modes in cruise.Considerable schemes of power-augmented flow in cruise are described.The air blown from the PAR engine accelerates the flow around wing and a high-speed attached flow near the trailing edge is recorded for certain deflected nozzle angles.This effect takes place and therefore the separation is prevented not only at the trailing edge but also on the whole upper side.The realization of suction varies with PAR modes.It is also found that scheme of blowing air under the wing for PAR engine is aerodynamically not efficient in cruise.The power-augmented flow is extremely complicated.The numerical results give clear depiction of the flow.Optimal scheme of power-augmented flow with respect to the craft in cruise depends on the specific engines and the flight regimes.     

Influence of Multi-hole Arrangement on Cooling Film Development

A series of computations is conducted for many multi-hole arrangements at several blowing ratios to further investigate the evolution of the film from multi-holes. The influence of multi-hole arrangement on effusion film cooling is analyzed and a preliminary relationship evaluating the film development from developing state to developed state is brought forward. Results show that the coolant jets from front rows of multi-holes merge rapidly and the strength of the kidney vortices due to mainstream-coolant jet interaction in the downstream region are mitigated under super-long-diamond arrangement where the streamwise hole-to-hole pitch is bigger than spanwise hole-to-hole pitch. The holes array arranged in super-long-diamond mode is not only in favor of obtaining developed film layer, but also improving averaged adiabatic film cooling effectiveness.     

Investigation of the steam-cooled blade in a steam turbine cascade

With the increasing demand for electricity,an efficiency improvement and thereby reduced CO2 emissions of the coal-fired plants are expected in order to reach the goals set in the Kyoto protocol.It can be achieved by a rise of the process parameters.Currently,live steam pressures and temperatures up to 300 bars and 923 K are planned as the next step.Closed circuit steam cooling of blades and vanes in modern steam turbines is a promising technology in order to establish elevated live steam temperatures in future steam turbine cycles.In this paper,a steam-cooled test vane in a cascade with external hot steam flow is analyzed numerically with the in-house code CHTflow.A parametric analysis aiming to improve the cooling effectiveness is carried out by varying the cooling mass flow ratio.The results from two investigated cases show that the steam cooling technique has a good application potential in the steam turbine.The internal part of the vane is cooled homogeneously in both cases.With the increased cooling mass flow rate,there is a significant improvement of cooling efficiency at the leading edge.The results show that the increased cooling mass flow ratio can enhance the cooling effectiveness at the leading edge.With respect to trailing edge,there is no observable improvement of cooling effectiveness with the increased cooling mass flow.This implies that due to the limited dimension at the trailing edge,the thermal stress cannot be decreased by increasing the cooling mass flow rate.Therefore,impingement-cooling configuration at the trailing edge might be a solution to overcome the critical thermal stress there.It is also observed that the performance of the cooling effective differs on pressure side and suction side.It implicates that the equilibrium of the cooling effectiveness on two sides are influenced by a coupled relationship between cooling mass flow ratio and hole geometry.In future work,optimizing the hole geometry and cooling steam supply conditions might be the solutions for an equivalent cooling effectiveness along whole profile.      

A combined application of micro-vortex generator and boundary layer suction in a high-load compressor cascade

In the current study, the effects of a combined application between micro-vortex generator and boundary layer suction on the flow characteristics of a high-load compressor cascade are investigated. The micro-vortex generator with a special configuration and the longitudinal suction slot are adopted. The calculated results show that a reverse flow region, which is considered the main reason for occurring stall at 7.9° incidence, grows and collapses rapidly near the leading edge and leads to two critical points occurring on the end-wall with the increasing incidence in the baseline. As the micro-vortex generator is introduced in the baseline cascade, the corner separation is switched to a trailing edge separation by the thrust from the induced vortex. Meanwhile, the occurrence of failure is delayed due to the mixed low energy fluid and main flow. The synergistic effects between the micro-vortex generator and the boundary layer suction on the performance of the cascade are superior to the baseline at all the incidence conditions before the occurrence of failure, and the sudden deterioration of the cascade occurs at 10.3° incidence. The optimal results show that the farther upstream suction position, the lower total pressure loss of the cascade with vortex generator at the near stall condition. Moreover, the induced vortex with a leg can migrate the accumulated low energy fluid backward to delay the occurrence of stall.     

Boundary-layer transition of advanced fighter wings at high-speed cruise conditions

The achievement of laminar flow in the boundary layer at high-speed cruise conditions may further, in addition to shock-wave control, reduce the drag and extend the range of military fighter aircraft. To this end, a further investigation on transitional boundary-layer flow of fighter wings is needed due to different configurations from the wings used on conventional transport aircraft. In this paper, wind tunnel experiments and numerical simulations were conducted on three-dimensional transition of thin diamond-shaped wings used on advanced fighter aircraft at tran/supersonic design points. A newly proposed correlation of crossflow transition which includes the effect of surface roughness was introduced into the c-Rehttransition model. Predicted results were in good agreement with flow visualizations. Results showed that the strength of the crossflow component grew rapidly around the leading edge because of the severe flow acceleration, just as the same as wings with a large aspect ratio. However, there seemed no regular pattern of instabilitydominance variation in span-wise for a diamond configuration. The dominance of different instability mechanisms strongly depended on the local pressure distribution. Hereby, the research recommended a ‘‘roof-like" shape of pressure distribution to suppress both crossflow and Tollmien-Schlichting(T-S) instabilities. Besides, a sharp suction peak with a serious pressure rise should be cut off to avoid stronger instabilities. Further discussions also revealed an independence of the unit Reynolds number when transition was triggered by T-S instabilities. Aerodynamic force comparisons indicated that further benefit on drag reduction could be expected by including the three-dimensional transition effect into a wing design process.     

Comparison of aerodynamic characteristics between a novel highly loaded injected blade with curvature induced pressure-recovery concept and one with conventional design

This paper introduces a novel design method of highly loaded compressor blades with air injection.CFD methods were firstly validated with existing data and then used to develop and investigate the new method based on a compressor cascade.A compressor blade is designed with a curvature induced pressure-recovery concept.A rapid drop of the local curvature on the blade suction surface results in a sudden increase in the local pressure,which is referred to as a curvature induced ‘Shock'.An injection slot downstream from the ‘Shock' is used to prevent ‘Shock' induced separation,thus reducing the loss.As a result,the compressor blade achieves high loading with acceptable loss.First,the design concept based on a 2D compressor blade profile is introduced.Then,a 3D cascade model is investigated with uniform air injection along the span.The effects of the incidence are also investigated on emphasis in the current study.The mid-span flow field of the 3D injected cascade shows excellent agreement with the 2D designed flow field.For the highly loaded cascade without injection,the flow separates immediately downstream from the ‘Shock';the initial location of separation shows little change in a large incidence range.Thus air injection with the same injection configuration effectively removes the flow separation downstream from the curvature induced ‘Shock' and reduces the size of the separation zone at different incidences.Near the endwall,the flow within the incoming passage vortex mixes with the injected flow.As a result,the size of the passage vortex reduces significantly downstream from the injection slot.After air injection,the loss coefficient along spanwise reduces significantly and the flow turning angle increases.