DMLD在航空发动机修理中的应用

直接金属激光沉积(DMLD),又称激光净成形(LENS)、直接金属沉积(DMD)、直接激光沉积(DLD)、激光包覆以及粉末熔焊.其过程的实质是:用激光束在金属基体上形成一个熔池,将粉末送入熔池熔化并黏结在基体上形成沉积物.激光器以及粉末进给用的喷嘴均采用CNC机器手或龙门架式系统操作.     

MAG公司CIMES 2008展品

XK系列冷成形加工机床 采用MAG动力总成公司冷成型工艺,只需要几秒钟就可完成轮廓的无屑加工.它的工作效率是去屑加工法的30倍.另外,冷成形的工件可以获得更高的负载能力、表面质量和精度.MAG动力总成公司冷成形技术的一个明显的优势就是不用考虑铣削时刀具空刀问题.齿条能够延伸到与轴肩平齐.机床床身采用C型结构设计,以保证机床持续的精度稳定性.在上下基体之间有两个可移动的刚性导轨.靠液压实现上下滑台的相对移动来获得齿条的相对运动.机床设计模块化,用以适应各种自动装料装置.在机床滑台返回行程的过程中,已滚压和未滚压工件之间已经完成了转换,因此保证了机床最短的生产节拍.     

雷达天线罩技术综述

介绍了雷达天线罩的原材料(包括基体材料和增强材料等)、壁结构和制造技术(成形工艺、涂装技术、监控技术)的国内外技术现状和发展趋势.     

工艺参数对等离子熔覆Ni-Cr合金涂层组织及成形质量的影响

在40Cr合金钢表面等离子熔覆Ni-Cr合金涂层,研究熔覆功率和扫描速度对熔覆层组织及成形质量的影响规律.研究结果表明:熔覆层的组织从表层到与基体的结合面处依次为细晶、粗枝晶和柱状枝晶,熔覆层与基体呈现良好的冶金结合状态.当扫描速度一定时,随着熔覆功率的增大,熔覆层组织得到细化.较低功率、较大扫描速度时,熔覆层与基体的结合处存在熔合不良现象;较高功率、较小扫描速度时,熔覆层产生裂纹.能谱分析表明Ni、Cr含量在熔覆层与基体的结合面处发生显著变化,在2.0kW熔覆功率和12.0mm/s扫描速度的试验条件下得到了稀释率较低的熔覆层.     

钛合金激光快速成形与热轧板材氩弧焊试验

研究了Ti6A12ZrMoV合金激光快速成形与热轧板材进行氩弧焊焊接后的力学性能,并对焊缝微观组织和断口特征进行了观察和分析.结果表明焊后试样室温拉伸强度和塑性均略低于2种基体的正常值.     

变摩擦对TC4合金超塑成形零件壁厚的影响

为研究摩擦在超塑成形中对零件壁厚分布的影响,以TC4钛合金负角度法兰盘零件为背景,采用MSC.MARC有限元数值模拟分析了单面正向成形下模变摩擦和正反向成形上模变摩擦对零件壁厚的影响.通过方差分析和极差分析研究了正反向成形上模不同区域摩擦的变化对最小壁厚和壁厚均匀性的影响。结果表明:单面正向成形中,摩擦越小,负角度壁壁厚减薄越大,而正角度壁壁厚确呈相反的趋势;正反向成形中,当下模摩擦固定时,随着上模摩擦系数的增大,实际零件的最小壁厚相应增大;正反向成形上模不同区域摩擦的变化,对零件的最小壁厚和壁厚分布产生不同的影响;反向成形过程中板料先接触模具的部位对零件的壁厚影响较大。     

钛合金热成形模具

由于钛合金在力学性能上具有屈强比高、弹性模量小等特点,成形上表现为变形范围窄、易开裂、回弹大和尺寸精度难于保.证为克服上述钛合金成形难点,一般需将其加热到较高的温度进行成形.本文重点讨论了钛合金热成形模具的材料选择及设计,并提出了热成形模具标准化是未来的重点发展方向.     

电子束快速成形TC18钛合金的显微组织与硬度的关系

研究了电子束快速成形TC18钛合金(简称KTC 18)3种典型退火制度下显微组织演化规律及与显微硬度的关系.结果表明,在700～830℃单一退火条件下,合金相组成为初生α相与亚稳β相,随着温度升高,初生α相体积分数减少,基体显微硬度变化较小;在双重退火条件下,500～650℃之间低温退火过程中会析出细小、编织排列的条状α相,可显著提高基体硬度,随着低温退火温度升高,α析出相粗化且数量变少,导致基体硬度降低;三重退火条件下,高温炉冷和中温退火过程中会产生粗大的竹叶状一次α相,其数量随中温退火温度升高而减少,对显微硬度影响较小.低温退火析出的细小、弥散α相对KTC 18显微硬度影响最大,其数量和尺寸取决于其他类型α相的数量和低温退火制度.     

某型滑轨组件焊接工艺研究

某型滑轨组件采用结构钢基体与厚度为1.5mm的无油自润滑轴承衬板焊接而成。结构钢基体采用18Cr2Ni4WA材料,具有支撑、保证整体刚性的作用。将自润滑衬板冲压成形与滑轨紧密贴合后,边缘采用电子束焊接工艺进行连接。提出一种抗脱落、耐摩擦、精度高、摩擦系数小、成本低、能承受较大载荷的高压燃油柱塞泵滑轨的结构设计方案及加工工艺。     

钣金成形信息化发展关键技术

钣金成形广泛应用在航空、汽车、船舶等各个行业,而钣金成形信息化在钣金成形技术中起重要作用.钣金成形信息的存储方式、关联技术、信息规范技术、数据库技术、钣金成形信息共享平台技术、钣金成形信息的获取和利用技术,是钣金成形信息化的关键技术.通过这些关键技术规范钣金成形信息的表达、存储方式,建立完善的钣金成形信息平台,利用数据挖掘技术,为钣金成形技术人员提供钣金成形工艺方案、工艺规程、模具设计需要的充足的信息.钣金成形信息化技术的发展将理顺钣金成形信息的积累和利用,消除信息孤岛,提高钣金成形的整体工艺水平和工艺准备效率.     

高强高韧Al-Cu-Li-Mg-Zr-Zn-Mn合金热变形行为

在Gleeble～1500热模拟实验机上，采用高温等温压缩，应变速率为0．001～10／s，变形温度为360～520％，对通用型铝锂合金在高温压缩变形中的流变应力行为进行了研究，分析了其高温变形的物理本质。结果表明：在等应变速率下，真应力随温度的升高而降低；在相同的变形温度下，随应变速率的增加，流变应力水平升高。在较低的变形速率及较高的变形温度条件下热变形时，通用型铝锂合金容易发生动态再结晶。而变形速率较高，变形温度较低时，通用型铝锂合金可能发生剪切变形，热变形过程中则主要发生动态回复。     

P2P模式的系统结构研究

本文首先介绍了什么是P2P和它的基本运作模式。详细阐述P2P模式的主要形式及其相应的系统结构。     

高速干式加工技术

干式切削是指高速切削金属时不使用冷却液的一种加工方法。本文介绍了高速干式加工工艺、技术特点及发展趋势。     

Covariance Matrix for ?-?-? Filtering

Closed-form expressions are derived for the output noise response of an ?-?-? filter in steady-state operation with constant measurement noise statistics. To the author's knowledge such expressions have been unavailable until now. These formulas are useful for target tracking applications.     

通用型大气数据计算机自动测试系统的研制

针对我军用飞机大气数据计算机的测试问题,在全面分析了国产及俄制大气数据计算机测试需求的基础上,采用PCI总线技术,提出了一种满足系统测试需求的通用型硬件设计方案并自行研制开发了关键的硬件电路;在系统软件设计过程中采用面向对象设计思想,继承并封装了全部检测代码,根据测试需求分析的结果,修改、补充了新的属性和服务,增强了自动测试系统运行的稳定性和可靠性。     

Who is who in Algol-land ? - Part II -

In part I (De Greve and Packet) we have investigated the occurrence of reversed phases of mass-transfer during Case A evolution in close binaries. If the initial period of a system is shorter than 1–2 days (Early Case A) the reversed phase starts before core hydrogen exhaustion of the gainer (part I). This type of evolution is characterized by at least two phases of slow mass-transfer. We have computed the evolution of four Early Case A systems with initial masses of the loser equal to 3 Mo and 5 Mo. These four systems start mass-exchange when Xc of the primary has decreased to 0.525 (75% of its initial value). They all experience two phases of slow mass-transfer. We find that both phases have about the same duration for all systems. The mass ratios are clearly distinct, being closer to unity during the first phase. In the Hertzsprung-Russell, mass-radius and mass-luminosity diagrams both components remain close to the main-sequence band during slow mass-transfer. Evolution as an Algol is ended when both components overflow their outer critical surface after a second reversal of the mass-transfer. Observed Algol systems evolving in Early Case A are scarce. A search thruogh the catalogue by Giuricin et al. gives us the following candidates: X Tri, SX Aur and V Pup. Based on their mass ratios, SX Aur can tentatively be assigned to the first phase of slow mass transfer and X Tri to the second phase. For V Pup (which is more massive) this choice can not be made with certainty.     

Who is who in Algol-land ? - Part II -

In part I (De Greve and Packet) we have investigated the occurrence of reversed phases of mass-transfer during Case A evolution in close binaries. If the initial period of a system is shorter than 1–2 days (Early Case A) the reversed phase starts before core hydrogen exhaustion of the gainer (part I). This type of evolution is characterized by at least two phases of slow mass-transfer.We have computed the evolution of four Early Case A systems with initial masses of the loser equal to 3 Mo and 5 Mo. These four systems start mass-exchange when Xc of the primary has decreased to 0.525 (75% of its initial value). They all experience two phases of slow mass-transfer.We find that both phases have about the same duration for all systems. The mass ratios are clearly distinct, being closer to unity during the first phase. In the Hertzsprung-Russell, mass-radius and mass-luminosity diagrams both components remain close to the main-sequence band during slow mass-transfer. Evolution as an Algol is ended when both components overflow their outer critical surface after a second reversal of the mass-transfer.Observed Algol systems evolving in Early Case A are scarce. A search thruogh the catalogue by Giuricin et al. gives us the following candidates: X Tri, SX Aur and V Pup. Based on their mass ratios, SX Aur can tentatively be assigned to the first phase of slow mass transfer and X Tri to the second phase. For V Pup (which is more massive) this choice can not be made with certainty.     

Who is who in Algol-land ?- Part I -

We computed the evolution through case A mass transfer for 8 systems with mass of the primary equal to 3 and 5 M₀, mass ratios 0.7 and 0.9, and different periods. To this we added similar results from Packet (1988) for M_i = 9 M₀, q_i = 0.6, P_i = 1.62 d.During the mass transfer two competing mechanisms in the gainer decide on the evolution of the system: the rejuvenation of this star as the increasing convective core mixes fresh hydrogen into the inner regions, and the acceleration of nuclear burning, responding to the increasing mass.In all the cases the net result is a faster decrease of the central hydrogen content compared to the mass losing star. The secondary fills its own critical Roche lobe and reversed mass transfer starts.From our results and those of Nakamura and Nakamura (1984), we find that reversed mass transfer occurs after core hydrogen burning of the secondary (case A₁B₂) approximately for periods larger than 1 d (M_1i = 3 M₀) to 2 d (M_1i = 13.4 M₀). For smaller periods this happens before the gainer ends its core hydrogen burning (case A₁A₂).     

MJS-8型30秒计时器软件的设计

MJS-8型30秒计时器,采用8051单片机,利用可编程通用,键盘和显示器接口器件8279来完成整个系统。本文主要介绍软件部分的设计。