电火花微细加工微能脉冲电源研制

采用大功率场效应管作为功率开关元件．利用大规模集成电路、计算机接口电路、功率管驱动电路等，研制适应电火花微细加工要求的微能脉冲电源．     

电火花细微孔加工技术的研究

根据电火花细微孔加工的工艺特点,研制了以大功率场效应管为开关器件的独立式适应控制微能脉冲电源。在进给控制系统上增加了自适应控制环,实现开路快速进给,短路和拉弧快速回退电极并切断脉冲电源的功能。应用不同的电规准及工艺条件进行微孔加工实验,获得了一些工艺规律的初步结果。     

节能电火花加工脉冲电源放电电流闭环控制的研究

节能电火花加工脉冲电源采用开关稳流电路和PWM电流闭环控制技术,达到脉冲电源输出放电电流在放电加工各个阶段动态调节的性能要求,实现稳定高效地电火花放电加工。     

电火花微细孔加工工艺实验研究

根据电火花微细加工的特点，通过各种工艺实验研究了微能放电参数、电极对材料以及加工液对电火花微细孔加工速度和侧边间隙的影响规律，寻求兼顾加工速度和精度的工艺参数组合。     

微细电火花加工放电状态特性及其识别方法

微细电火花加工放电状态的准确识别是高精度、高效率加工的重要保证,但是微细电火花加工脉冲能量小、放电频率高、随机性强的特点严重影响了放电状态的识别精度。针对此问题,对微细电火花加工放电状态特性进行了研究,分析各放电状态产生的原因,同时根据各放电状态特性的不同对放电状态进行识别,通过设置间隙电压阈值、间隙电流阈值和频谱阈值的方法,实现了开路状态、火花放电状态、稳定电弧状态、短路状态以及脉冲间隔的准确有效识别,从而为高精度加工提供依据。     

电火花加工脉冲电源研究现状与发展趋势

针对传统电火花加工脉冲电源使用的缺点和局限性,介绍了当前电火花加工脉冲电源的研究现状和新的发展趋势,并对几种新型脉冲电源的研究和应用进行了分析。     

基于微细电火花加工的微冲裁技术研究

在自主研制的微细电火花-微冲裁复合加工机床上,通过WEDG技术、微细电火花三维铣削技术和微细电火花反拷贝加工技术在线加工出微模具,并在机床上实现了在线对中冲裁。最终在T2紫铜、H62黄铜、304不锈钢和3J21弹性合金上冲裁得到最大尺寸在微米量级的微型落料件,经显微照片观测与测量,落料件尺寸与质量均比较理想,并且在冲裁千件后微模具未见明显损伤,证明了微冲裁工艺的可行性。     

一种新型压电陶瓷驱动器电源设计

设计并研制了一种新型压电陶瓷驱动电源。该电源采用高压直流放大器加功率放大器原理,具有良好的动态响应性能,能很好地满足微细电火花加工的伺服要求。     

微细电火花线切割加工工艺研究

通过对微细电火花线切割加工极间放电状态的分析,提出了微细电火花线切割加工伺服进给系统的特点,并总结了微细电火花线切割加工的工艺规律,为实现生产领域的高精度、高效率加工提供了可靠的工艺保障。     

工件激振式复合电火花微细孔加工

通过工件的微幅激振改善微细电大花加工工作液循环，提高微细电火花加工的脉冲利用率和微细孔加工的深径比。简单介绍加工机理和系统组成，并给出初步试验结果．     

微细电火花加工微驱动机构设计

分析了柔性铰链及压电陶瓷的原理和特点,指出了压电陶瓷-柔性铰链机构在微进给中具有高响应频率、高精度和无间隙等优点,满足微细电火花加工的要求。并将压电陶瓷与整体式柔性铰链相结合,设计出一种压电驱动蠕动式微进给机构。     

Comparative Utilization of Limited Energy for Continuous and Pulse Operations

Comparative utilization of a limited amount of energy for continuous and pulse operations was investigated. Under a restriction that the amount of available energy was limited, general equations for operational hours of the energy source for given power output were derived for both continuous and pulse mode operations. This paper points out that due to various adjustable parameters available for pulse mode operation, if properly designed pulse mode operation produces longer utilization of available energy for required output power than continuous mode operation.     

Implementation of nondeterministic pulsewidth modulation forinverter drives

A single-phase power factor preregulator to improve the power quality in the input side of an ac/dc/ac converter and a random pulsewidth modulation (PWM) to reduce the emitted noise energy and the mechanical vibration for an induction motor drive is proposed. The hysteresis current control (HCC) technique for a voltage source switching mode rectifier (SMR) is adopted. A control scheme is presented such that the line current is driven to follow the reference current which is derived from the dc bus voltage regulator and the output power estimator. A random pulse position technique for a three-phase voltage source inverter system to reduce the noise energy and resonant vibration from ac machine drive is described. By randomly varying the instantaneous pulse position in each switching frequency, the frequency distribution of harmonics is spread in a wide frequency range which results in reduction of torque pulsations in the ac motor drive systems. To investigate the proposed control scheme, experimental tests based on a laboratory prototype were implemented to show the nearly unity power factor at the SMR and reduce the noise energy concentrated at the specific tones     

无线传感器网络的低功耗研究

在野外等一些环境下的无线数据采集系统中,由于地理环境恶劣、节点数量多等原因很难更换电源电池,因此有效地降低系统各层的功耗、提高系统的生命周期尤为重要.文中在论述传感器节点结构的基础上,分析如何对传感器节点的动态电压调度、MCU能量消耗控制、动态功率管理、收发模块节能等硬件电路以及对MAC层、网络层的软件协议降低系统耗能.     

周期换向脉冲法快速电沉积 Al2 O3／Ni 复合镀层

以 Al2 O3微粒为分散相,进行了周期换向脉冲复合电沉积工艺研究,快速电沉积出了 Al2 O3／Ni 复合镀层。利用扫描电镜及能谱分析技术对 Al2 O3／Ni 复合镀层的微观形貌及组成进行了表征,考察了脉冲参数对复合镀层中Al2 O3含量及镀层微观形貌的影响;并就周期换向脉冲电沉积与直流电沉积复合镀层的微观形貌、镀层应力及沉积速率进行比较。结果表明：采用周期换向脉冲法快速电沉积可以得到组织致密、内应力小、沉积速率高的 Al2 O3／Ni复合镀层。     

Wear-resist Electrodes for Micro-EDM

This article proposes a new type of electrode for micro-electro-discharge machining (micro-EDM), which can produce ultra fine micro components from various kinds of materials including those that cannot be processed by the silicon or the Lithographie Galvanoformung Abformung (LIGA) processings. This electrode is made by way of the electrodeposition process on the basis of the difference between the discharging performance of the electrodeposited coating and that of the matrix to ensure uniform wear of electrode bottom faces. With this electrode, micro-holes on ANK80 steel can be successfully manufactured in a short period of time. Compared to the traditional electrodes, Cu-ZrB₂ composite coating electrodes display better wear resistance on the same experimental conditions. The results disclose the prospects for this electrode to be used in producing micro components of high-aspect-ratio and 3D micro-cavities.     

Microsatellite combined attitude/energy systems

We have constructed a high-temperature super conductor-magnet momentum wheel for microsatellites and propose a micro high-temperature superconductor energy storage and attitude control system for nano/pico satellites. The momentum wheel for micro satellites has a mass of 1.1 kg with an angular momentum capacity of 3.5 J sec. It occupies a volume of 12.7 cm in diameter and 5 cm in height. It operates within the restricted power budget of a microsatellite with a total power supply of only 10 watts. It consumes less than 1 watt for sustenance. The micro high-temperature superconductor flywheel for nano/pico satellites has an angular momentum capacity of 0.083 Js and stores 2.32 kJ at 530 krpm. Its energy storage capacity is approximately 45 Wh/kg with an energy density of around 370 kJ/L. The HTS systems can perform the dual function of a power/attitude control system and are ideally suited for low Earth orbit energy storage, power generation, and attitude control of spacecraft.     

航空机电作动器的混合整流全状态反馈控制

研究了一种适用于多电飞机供电系统的新型混合整流电路,并针对航空机电作动器负载特殊的用电特性,提出了一种基于全状态反馈的混合整流控制方法,在保证整流效果的同时,解决了负载功率短时大范围变化引起的直流电压不稳定问题。这种新型混合整流电路将二极管整流电路和脉宽调制(PWM)整流电路并联输出接负载,两者共同承担有功功率且比例可控,通过适当控制PWM电路达到网侧低谐波的目的,且当负载制动时,能量可以回馈交流侧电网。建立了混合整流器的线性化全状态数学模型,设计了基于线性二次型(LQR)最优化理论的全状态反馈控制策略。通过在MATLAB/Simulink下的建模与仿真,比较了全状态反馈控制方法与传统三状态反馈控制方法,并在机电作动器样机上进行了实验验证。仿真和实验结果表明,采用全状态反馈控制的新型混合整流方案对于功率大范围变化负载具有更好的控制性能。