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热压罐固化成型是制造复合材料的常用方法,固化期间罐内温度分布变化以及模具与复合材料构件之间的热不匹配、柔性模具的低热导率等因素导致制件内部不可避免的产生温度梯度以及残余应力,从而影响材料的使用性能。大尺寸曲面帽型壁板采用复合材料热压罐工艺成型,根据热压罐的工作原理,针对复合材料构件热压罐成型过程中温度场分布和固化变形等问题,进行了仿真分析,通过对比制件温度场分布和固化变形仿真计算结果以及全尺寸零件的实际验证结果,验证了预测方法的正确性。分别利用成型工装和检测型架改进优化以及制造过程优化来控制构件固化变形,使其形状满足产品尺寸的精度要求,证明根据工艺仿真计算结果以及工艺过程改进,可以对大尺寸曲面帽型壁板在制造工艺过程中出现的变形回弹及残余应力水平进行预估和最大限度的减小,实现复合材料结构设计和制造的一体化,提高制件的成型质量。 相似文献
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为查明不同模具表面状态下的复合材料构件应变演变规律及其对固化变形的影响,采用热电偶和光纤光栅传感器对不同模具表面状态下的复合材料构件在热压罐成型工艺过程中的温度和应变进行在线监测,获得不同模具表面状态下构件应变的变化规律。结果表明:升温阶段脱模布的使用能够有效屏蔽模具-构件界面相互作用,使构件在升温阶段的应变很小。三层脱模剂模具表面条件下构件中的应变明显小于一层脱模剂;降温阶段三种实验条件下在构件中都出现了较大的压应变,其中一层脱模剂模具表面状态下模具-构件相互作用力最大,在固化工艺完成后构件发生翘曲变形,且翘曲变形以沿纤维方向为主。 相似文献
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《航空制造技术》2017,(20)
以窄腔翻边复合材料蒙皮为研究对象,采用热压罐成型工艺方法,根据零件结构形式,分析窄腔成型质量。结果表明:选取Invar钢框架模成型,能够减少固化中热容带来的残余应力释放,减少零件变形;固化过程中,让树脂充分流动和浸润,满足孔隙率要求,成型后零件的孔隙率小于1.5%。零件外形分析结果表明:设计辅助芯模成型、固化复合材料翻边蒙皮操作的铺贴方向和铺贴手法,以及对零件进行预压实,能保证翻边处外形、轮廓度、R角成型质量要求。利用温差补偿技术,探索升温速率对零件力学性能和树脂含量的影响。结果表明:最佳的升温速率为在玻璃化转变温度(T_g)前保持0.5~1.5℃/min,在玻璃化转变温度T_g至保温前选取升温速率为1.5~2.2℃/min至保温。 相似文献
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复合材料在热压罐成型过程中由于发生不可避免的物理化学变化,将会发生固化回弹变形导致尺寸偏差。V型结构普遍用于飞机外表面,研究模具形式对V型结构复合材料固化变形的影响,可有效保证复合材料成型精度,减少装配难度。本文通过建立有限元分析模型以及设计典型结构试验件相结合的方式,分析模具形式对V型结构复合材料固化变形的影响。结果表明:变形预测与试验结果误差在5%内,V型复合材料阳模成型比阴模成型的变形要大10%~15%,其变形回弹量趋势与拐角角度、制件厚度成反比,阳模成型时其回弹与拐角半径成正比。 相似文献
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寇哲君%龙国荣%万建平%姚学锋%方岱宁 《宇航材料工艺》2006,36(Z1):7-11
热固性树脂基复合材料结构在热压罐成型过程中,由于模具的约束作用,会导致工件内部残余应力的产生,进而引起工件回弹变形和翘曲变形.对影响残余应力和变形产生的各种因素进行了综述及分析,这些因素包括热膨胀、固化收缩、铺层方式、固化温度、模具热膨胀、气孔含量、热梯度分布、纤维含量梯度分布、降温速率、固化时间、纤维含量、模具表面处理、模具角半径和模具热传导性能. 相似文献
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热压罐成型工艺是目前广泛应用于先进复合材料结构、蜂窝夹层结构及复合材料胶接结构的主要成型方法.在成型过程中,复合材料制件是在高温高压下与工装一起放进热压罐中固化成型,制件固化成型后几乎不再做任何加工,外表尺寸应满足装配协调要求,不允许强迫装配.然而,工装在整个成型过程中因承受高温热载荷、自身重力及成型辅助件压力的共同作用而发生变形,工装的变形直接影响到制件固化变形而最终影响到复合材料制件的实际形状和尺寸精度. 相似文献
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陈永来%李劲风%吕宏军%张宇玮%张绪虎 《宇航材料工艺》2007,37(6):44-49
在Gleeble~1500热模拟实验机上,采用高温等温压缩,应变速率为0.001~10/s,变形温度为360~520%,对通用型铝锂合金在高温压缩变形中的流变应力行为进行了研究,分析了其高温变形的物理本质。结果表明:在等应变速率下,真应力随温度的升高而降低;在相同的变形温度下,随应变速率的增加,流变应力水平升高。在较低的变形速率及较高的变形温度条件下热变形时,通用型铝锂合金容易发生动态再结晶。而变形速率较高,变形温度较低时,通用型铝锂合金可能发生剪切变形,热变形过程中则主要发生动态回复。 相似文献
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Closed-form expressions are derived for the output noise response of an ?-?-? filter in steady-state operation with constant measurement noise statistics. To the author's knowledge such expressions have been unavailable until now. These formulas are useful for target tracking applications. 相似文献
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In part I (De Greve and Packet) we have investigated the occurrence of reversed phases of mass-transfer during Case A evolution in close binaries. If the initial period of a system is shorter than 1–2 days (Early Case A) the reversed phase starts before core hydrogen exhaustion of the gainer (part I). This type of evolution is characterized by at least two phases of slow mass-transfer.We have computed the evolution of four Early Case A systems with initial masses of the loser equal to 3 Mo and 5 Mo. These four systems start mass-exchange when Xc of the primary has decreased to 0.525 (75% of its initial value). They all experience two phases of slow mass-transfer.We find that both phases have about the same duration for all systems. The mass ratios are clearly distinct, being closer to unity during the first phase. In the Hertzsprung-Russell, mass-radius and mass-luminosity diagrams both components remain close to the main-sequence band during slow mass-transfer. Evolution as an Algol is ended when both components overflow their outer critical surface after a second reversal of the mass-transfer.Observed Algol systems evolving in Early Case A are scarce. A search thruogh the catalogue by Giuricin et al. gives us the following candidates: X Tri, SX Aur and V Pup. Based on their mass ratios, SX Aur can tentatively be assigned to the first phase of slow mass transfer and X Tri to the second phase. For V Pup (which is more massive) this choice can not be made with certainty. 相似文献
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本文介绍了采用NUM-1060ⅡCNC系统,在设计制造CX600数控车铣加工中心过程中,通过E变量判断回零状态,调用Part功能子程序,完成自动回零的方法。该方法切实可行,已用于生产实际。 相似文献
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高温导管连接快卸卡箍技术性能要求较高,制造工艺较复杂。本文介绍应用橡胶胀形新工艺.解决弹性凸缘、卡圈两个关键件的成形难题,用此工艺生产的卡箍试验件,通过多项性能试验证明,具有较高的可靠性。 相似文献
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In part I (De Greve and Packet) we have investigated the occurrence of reversed phases of mass-transfer during Case A evolution in close binaries. If the initial period of a system is shorter than 1–2 days (Early Case A) the reversed phase starts before core hydrogen exhaustion of the gainer (part I). This type of evolution is characterized by at least two phases of slow mass-transfer. We have computed the evolution of four Early Case A systems with initial masses of the loser equal to 3 Mo and 5 Mo. These four systems start mass-exchange when Xc of the primary has decreased to 0.525 (75% of its initial value). They all experience two phases of slow mass-transfer. We find that both phases have about the same duration for all systems. The mass ratios are clearly distinct, being closer to unity during the first phase. In the Hertzsprung-Russell, mass-radius and mass-luminosity diagrams both components remain close to the main-sequence band during slow mass-transfer. Evolution as an Algol is ended when both components overflow their outer critical surface after a second reversal of the mass-transfer. Observed Algol systems evolving in Early Case A are scarce. A search thruogh the catalogue by Giuricin et al. gives us the following candidates: X Tri, SX Aur and V Pup. Based on their mass ratios, SX Aur can tentatively be assigned to the first phase of slow mass transfer and X Tri to the second phase. For V Pup (which is more massive) this choice can not be made with certainty. 相似文献