Direct thrust test and asymmetric performance of porous ionic liquid electrospray thruster

In order to meet the demand of CubeSats for low power and high-performance micro-propulsion system, a porous ionic liquid electrospray thruster prototype is developed in this study. 10 × 10 conical emitter arrays are fabricated on an area of 3.24 cm² by computer numerical control machining technology. The propellant is 1-ethyl-3-methylimidazolium tetrafluoroborate. The overall dimension of the assembled prototype is 3 cm × 3 cm × 1 cm, with a total weight of about 15 g (with propellant). The performance of this prototype is tested under vacuum. The results show that it can work in the voltage range of ±2.0 kV to ±3.0 kV, and the maximum emission current and input power are about 355 μA and 1.12 W. Time of Flight (TOF) mass spectrometry results show that cationic monomers and dimers dominate the beam in positive mode, while a higher proportion of higher-order solvated ion clusters in negative mode. The maximum specific impulse is 2992 s in positive mode and 849 s in negative mode. The thrust is measured in two methods: one is calculated by TOF results and the other is directly measured by high-precision torsional thrust stand. The thrust (T) obtained by these two methods conforms to a certain scaling law with respect to the emission current (I_em) and the applied voltage (V_app), following the scale of T ∼ I_emV_app^0.5, and the thrust range is from 2.1 μN to 42.6 μN. Many thruster performance parameters are significantly different in positive and negative modes. We speculate that due to the higher solvation energy of the anion, more solvated ion clusters are formed rather than pure ions under the same electric field. It may help to improve thruster performance if porous materials with smaller pore sizes are used as reservoirs. Although there are still many problems, most of the performance parameters of ILET-3 are good, which can theoretically meet the requirements of CubeSats for micro-propulsion system.     

Competing effects of surface catalysis and ablation in hypersonic reentry aerothermodynamic environment

Under hypersonic flow conditions, the complicated gas-graphene interactions including surface catalysis and surface ablation would occur concurrently and intervene together with the thermodynamic response induced by spacecraft reentry. In this work, the competing effects of surface heterogeneous catalytic recombination and ablation characteristics at elevated temperatures are investigated using the Reactive Molecular Dynamics (RMD) simulation method. A Gas-Surface Interaction (GSI) model is established to simulate the collisions of hyper-enthalpy atomic oxygen on graphene films in the temperature range of 500–2500 K. A critical temperature T_c around 900 K is identified to distinguish the graphene responses into two parts: at T < T_c, the heterogeneous surface catalysis dominates, while the surface ablation plays a leading role at T > T_c. Contradicting to the traditional Arrhenius expression that the recombination coefficient increases with the increase of surface temperature, the value is found to be relatively uniform at T < T_c but declines sharply as the surface temperature increases further due to the competing ablation effect. The occurrence of surface ablation decreases the amounts of active sites on the graphene surface for oxygen adsorption, leading to reduced recombination coefficient from both Langmuir-Hinshelwood (L-H) and Eley-Rideal (E-R) mechanisms. It suggests that the traditional Computational Fluid Dynamics (CFD) simulation method, which relies on the Arrhenius-type catalysis model, would result in large discrepancies in predicting aerodynamic heat for carbon-based materials during reentry into strong aerodynamic thermal environment.     

Optimization of flow field in electrochemical trepanning of integral cascades (Ti6Al4V)

Ti6Al4V is widely applied in the integral cascades of aero engines. As an effective machining method, electrochemical trepanning (ECTr) has unique advantages in processing surface parts made of hard-to-cut materials. In ECTr, the state of the flow field has a significant effect on processing stability and machining quality. To improve the uniformity of the flow field when ECTr is applied to Ti6Al4V, two different flow modes are designed, namely full-profile electrolyte supply (FPES) and edges electrolyte supply (EES). Different from the traditional forward flow mode, the flow directions of the electrolyte in the proposed modes are controlled by inlet channels. Simulations show that the flow field under EES is more uniform than that under FPES. To further enhance the uniformity of the flow field, the structure of EES is optimized by modifying the insulating sleeve. In the optimized configuration, the longitudinal distance between the center of the inlet hole and the center of the blade is 6.0 mm, the lateral distance between the centers of the inlet holes on both sides is 16.5 mm, the length to which the electrolyte enters the machining area is 1.5 mm, and the height of the insulating sleeve is 13.5 mm. A series of ECTr experiments are performed under the two flow modes. Compared with EES, the blade machined by FPES is less accurate and has poorer surface quality, with a surface roughness (R_a) of 3.346 μm. Under the optimized EES, the machining quality is effectively enhanced, with the surface quality improved from R_a = 2.621 μm to R_a = 1.815 μm, thus confirming the efficacy of the proposed methods.     

Aerodynamic performance enhancement for flapping airfoils by co-flow jet

Introducing active flow control into the design of flapping wing is an effective way to enhance its aerodynamic performance. In this paper, a novel active flow control technology called Co-Flow Jet (CFJ) is applied to flapping airfoils. The effect of CFJ on aerodynamic performance of flapping airfoils at low Reynolds number is numerically investigated using Unsteady Reynolds Averaged Navier-Stokes (URANS) simulation with Spalart-Allmaras (SA) turbulence model. Numerical methods are validated by a NACA6415-based CFJ airfoil case and a S809 pitching airfoil case. Then NACA6415 baseline airfoil and NACA6415-based CFJ airfoil with jet-off and jet-on are simulated in flapping motion, with Reynolds number 70,000 and reduced frequency 0.2. As a result, CFJ airfoils with jet-on generally have better lift and thrust characteristics than baseline airfoils and jet-off airfoil when C_μ is greater than 0.04, which results from the CFJ effect of reducing flow separation by injecting high-energy fluid into boundary layer. Besides, typical kinematic and geometric parameters, including the reduced frequency and the positions of the suction and injection slot, are systematically studied to figure out their influence on aerodynamic performance of the CFJ airfoil. And a variable C_μ jet control strategy is proposed to further improve effective propulsive efficiency. Compared with using constant C_μ, an increase of effective propulsive efficiency by 22.6% has been achieved by using prescribed variable C_μ for NACA6415-based CFJ airfoil at frequency 0.2. This study may provide some guidance to performance enhancement for Flapping wing Micro Air Vehicles (FMAV).     

A vibration absorber with variable eigenfrequency for turboprop aircraft

Typical turboprop noise spectra exhibit a series of characteristic peaks which are directly related to the product of propeller rpm and number of propeller blades. These blade passage frequencies contribute significantly to the overall sound pressure level both outside and inside the aircraft. Their contribution to cabin noise is usually reduced by appropriately adjusted mass dampers. However, since the engine rpm varies for different flight stages, any fixed eigenfrequency absorber will merely be a sub-optimal compromise.The Tunable Vibration Absorber (TVA) introduced in this article has a variable resonant frequency which enables an adaptation to different flight phases providing largely improved performance. Frequency tuning is achieved through a piezo-electric stack actuator, which applies a pressure force to a pair of leaf springs thus reducing their effective bending stiffness.Among the main advantages of this particular approach are a static control signal and low power consumption. To enable a light-weight construction the components which generate the pressure loading are incorporated into the oscillating mass.The TVA allows to cover a wide frequency range using only a single device. Additionally, it features damping control capability and optional active multi-mode operation. Structural-acoustic simulations have indicated a noise reduction potential of approximately 10 dB.This article gives a short overview of different tuneable vibration absorber concepts, lines out the theoretical background of the proposed approach, discusses the general components layout and describes the experimental verification of a prototype TVA for the Airbus A400M.     

Enhanced ultrasonic total focusing imaging of CFRP corner with ray theory-based homogenization technique

Ultrasonic testing is effective in defect characterization and quality assurance of Carbon Fiber Reinforced Plastic (CFRP) components in the aerospace industry. Due to the coupling between complex shape and elastic anisotropy, the Phased Array Ultrasonic Testing (PAUT) and time-based Total Focusing Method (TFM) face significant challenges in the calculation of wave propagation. A wave velocity distribution model is established for a multidirectional convex corner of CFRP based on a homogenization theory and the above coupling effects are also incorporated. A ray-tracing method is proposed based on Dijkstra’s shortest path search algorithm. The predicted time of flight ensures that this technique, the homogenized TFM, could synthesize a high-quality focused image by post-processing on the full matrix capture data. Experiments on a laminate with three ?1.5 mm Side-Drilled Holes (SDHs) in different circumferential directions confirm a successful homogenized TFM imaging that all SDHs can be effectively detected. As compared to the isotropic scenario, the maximum positioning error is reduced to 0.12, 0.08, and 0.38 mm, and the Signal-to-Noise Ratios (SNRs) are increased by 2.1, 1.1, and 11.8 dB, respectively. It is suggested that the ray-tracing assisted TFM technique can effectively improve the imaging of corners in CFRP components.     

Compact wideband FSS-absorber-based low-RCS reflectarray antenna

This paper presents a method to realize compact broadband low-RCS Reflect Array(RA) antenna based on a Frequency Selective Surface(FSS) absorber and a reflective metasurface.Such an FSS absorber consists of a resistance-loaded lossy layer and an FSS layer, which is utilized to reach an absorption-transmission response. The bottom reflective metasurface works as a phase array, reshaping the quasi-sphere wave from the feeding antenna into the quasi-plane wave. As a demonstration, the low-RCS RA an...     

Nonlinear adaptive flight control system: Performance enhancement and validation

The problem of decreasing stability margins in L₁ adaptive control systems is discussed and an out-of-loop L₁ adaptive control scheme based on Lyapunov’s stability theorem is proposed. This scheme enhances the effectiveness of the adaptation, which ensures that the system has sufficient stability margins to achieve the desired performance under parametric uncertainty, additional delays, and actuator faults. The stability of the developed control system is demonstrated through a series of simulations. Compared with an existing control scheme, the constant adjustment of the stability margins by the proposed adaptive scheme allows their range to be extended by a factor of 4–5, bringing the stability margin close to that of variable gain PD control with adaptively scheduled gains. The engineered practicability of adaptive technology is verified. A series of flight tests verify the practicability of the designed adaptive technology. The results of these tests demonstrate the enhanced performance of the proposed control scheme with nonlinear parameter estimations under insufficient stability margins and validate its robustness in the event of actuator failures.     

Investigation on surface integrity of electron beam melted Ti-6Al-4 V by precision grinding and electropolishing

Electron beam melting (EBM), as an excellent Additive Manufacturing (AM) technology, enables the printing of Ti-6Al-4 V alloy for a wide range of applications such as aerospace and biomechanical industries. It improves functionality and integrity of components and negates complexities in assembly processes. However, due to the poor surface and sub-surface integrity represented by the rough surface finish and low dimensional accuracy, achieving a favorable surface condition is quite challenging. Therefore, post processing becomes essential for these electron beam melted (EBM-ed) Ti-6Al-4 V alloys. Being the most common technique to improve such parts, milling of Ti-6Al-4 V alloy is very challenging and resulting tool wear issues, due to its unique material properties. Thus, this paper presents a comprehensive study on the surface integrity of EBM-ed Ti-6Al-4 V parts processed by precision grinding and electropolishing, aiming to qualitatively and quantitatively clarify the interrelation between process parameters and processed surface quality. The surface and subsurface characteristics such as profile accuracy, surface roughness, microstructure, defective layer and residual stress before and after post processing were compared and evaluated. The results show that by precision grinding, the profile accuracy was improved from over 300 µm PV to 7 µm PV, while surface roughness (R_a) was reduced from 30 µm to about 2 µm. The layer with partially melt particles was removed, but introduced a deformed subsurface layer with more residual stress. Then by applying electropolishing, the residual stress was released and the deformed layer was removed. In addition, R_a was further reduced to 0.65 µm. The research can serve as a reference for the integration of post machining processes with AM.     

Double-decoupled inverse design of natural laminar flow nacelle under transonic conditions

The inverse design based on the pressure distribution is an essential approach to realize the improvement of Natural Laminar Flow(NLF) performance for nacelles. However, the direct definition of target pressure distribution at design point is challenging for the dilemma to consider the constraints of shock wave and laminar flow at the same time. In addition, the universality of method will be limited when the inverse design is strongly coupled with the solver. Thus, a double-decoupled methodolog...     

Improving profile accuracy and surface quality of blisk by electrochemical machining with a micro inter-electrode gap

Electrochemical machining (ECM) has emerged as an important option for manufacturing the blisk. The inter-electrode gap (IEG) distribution is an essential parameter for the blisk precise shaping process in ECM, as it affects the process stability, profile accuracy and surface quality. Larger IEG leads to a poor localization effect and has an adverse influence on the machining accuracy and surface quality of blisk. To achieve micro-IEG (<50 μm) blisk finishing machining, this work puts forward a novel variable-parameters blisk ECM strategy based on the synchronous coupling mode of micro-vibration amplitude and small pulse duration. The modelling and simulation of the blisk micro-IEG machining have been carried out. Exploratory experiments of variable-parameters blisk ECM were carried out. The results illustrated that the IEG width reduced with the progress of variable parameter process. The IEG width of the blade’s concave part and convex part could be successfully controlled to within 30 μm and 21 μm, respectively. The profile deviation for the blade’s concave surface and convex surface are 49 μm and 35 μm, while the surface roughness reaches R_a = 0.149 μm and R_a = 0.196 μm, respectively. The profile accuracy of the blisk leading/trailing edges was limited to within 91 μm. Compared with the currently-established process, the profile accuracy of the blade’s concave and convex profiles was improved by 50.5 % and 53.3 %, respectively. The surface quality was improved by 53.2 % and 50.9 %, respectively. Additionally, the machined surface was covered with small corrosion pits and weak attacks of the grain boundary due to selective dissolution. Some electrolytic products were dispersed on the machined surface, and their components were mainly composed of the carbide and oxide products of Ti and Nb elements. The results indicate that the variable-parameters strategy is effective for achieving a tiny IEG in blisk ECM, which can be used in engineering practice.     

Effect of hygrothermal aging on moisture diffusion and tensile behavior of CFRP composite laminates

Carbon Fiber Reinforced Polymer (CFRP) composites are widely used in aircraft structures, because of their superior mechanical and lightweight properties. CFRP composites are often exposed to hygrothermal environments in service. Temperature and moisture can affect the material properties of composites. In order to make clear the moisture diffusion behavior and the properties degradation of composites, the TG800/E207 composite laminates with four stacking sequences [0]₁₆, [90]₁₆, [±45]_4s, and [(+45/0/0/–45)_s]_s are designed and manufactured. Moisture absorption tests are carried out at 80 ℃, 90 %RH. It is shown that the moisture absorption curves of composite laminates present a three-stage. A modified Fickian model was proposed to capture the diffusion behavior of TG800/E207 composite laminates. The relationships among the non-Fickian parameters, the environmental parameters and the stacking sequences of CFRP were correlated and compared. Results showed that the modified Fickian curve is sensitive to the diffusivity of Stage I and Stage II. Compared with unaged specimens, the maximum tensile stress for [0]₁₆, [90]₁₆, [±45]_4s, and [(+45/0/0/–45)_s]_s decreased by 14.94 %, 28.15 %, 11.96 %, and 26.36 %, respectively. The strains at failure for [0]₁₆, [90]₁₆, [±45]_4s, and [(+45/0/0/–45)_s]_s decreased by 55.38 %, 62.65 %, 46.41 %, and 31.71 %, respectively. The elastic modulus for [0]₁₆, [90]₁₆, [±45]_4s, and [(+45/0/0/–45)_s]_s increased by 90.93 %, 94.57 %, 49.22 %, and 8.22 %, respectively. [90]₁₆ sample has the minimum saturated moisture content and the maximum strength degeneration.     

Gamma rays and neutrinos as complementary probes in astrophysics

Electrons are more susceptible to energy losses in magnetic fields and photon fields than protons. Hence, photons at various wavelengths, including gamma rays, bring more readily information on high-energy electrons than on protons. Neutrinos provide a unique tracer for protons. Furthermore, at high energies the neutrino flux can considerably exceed the gamma-ray flux, as gamma rays above ～1 MeV are degraded by γ-γ interactions in compact high-intensity sources. Active galactic nuclei (AGN) with outputs >10⁴⁵ ergs s^?1 and dimensions ～10¹⁴ cm would constitute such sources. If the AGN are powered by ultra-massive black holes, then these numerical conditions are satisfied, and at high energies the flux J _v >J _γ . Berezinsky and Ginzburg have pointed out that the photon intensity around spinars is not sufficient to cause gamma-ray degradation. These authors have demonstrated that the measurement of neutrino flux, combined with the measurement (or upper limit) of gamma-ray flux would show whether the active galactic nuclei are powered by massive black holes or spinars. We estimate that gamma rays would be degraded at spinars, too, at energies >1 GeV.     

Experimental and modeling study of surface topography generation considering tool-workpiece vibration in high-precision turning

High-precision turning(HPT) is a main processing method for manufacturing rotary high-precision components, especially for metallic parts. However, the generated vibration between tool tip and workpiece during turning may seriously deteriorate the surface integrity. Therefore,exploring the effect of vibration on turning surface morphology and quality of copper parts using3D surface topography regeneration model is crucial for predicting HPT performance. This developed model can update the machin...     

Temperature measurements by coherent anti-Stokes Raman spectroscopy in hydrogen-fuelled scramjet combustor

Instantaneous temperature measurements in two dimensional stepped dual-mode hydrogen-fuelled scramjet combustor were performed by the broad-band CARS technique. The experiment consisted of a direct-connect test of a Mach 3 combustor with three fin fuel injectors. The freestream flow was combustion heated to total temperature T_t=1600–1700 K. Temperature measurements with repetition rate of 10 Hz during run duration of 10 s and hydrogen combustion duration of 5 s were carried out at one spatial point located downstream of a rearward-facing step. For scramjet mode of operation (combustion in supersonic flow) the temperatures derived from single shot measurements were in the range 600–900 K. For ramjet mode (combustion in subsonic flow in pseudo-shock) the temperatures increased to 1200–1600 K. The temperature values in the last case were grouped around both 600 K and 1500 K, making the shape of the temperature probability density function bimodal. The nature of such a probability distribution is discussed.     

基于非线性双通MZI的多波长掺铒光纤激光器

提出了一种基于非线性双通MZI光纤滤波器的波长间隔可切换多波长掺铒光纤激光器.非线性双通MZI光纤滤波器除了多通滤波作用还具有功率均衡作用,能有效抑制掺铒光纤的增益竞争,从而实现室温下多波长稳定激射.通过合理调整激光腔内的偏振态,分别实现了0.2 nm和0.4 nm密集波长间隔可切换的多波长激光输出,两种状态下的激光波长个数分别为44个和25个,测量可得激光光信噪比分别高于14 dB和30dB.     

Regularities between kinematic and aerodynamic characteristics of flexible membrane wing

The kinematic characteristics of flexible membrane wing have vital influences on its aerodynamic characteristics. To deeply explore the regularities between them, time-resolved aerodynamic forces and deformations at different aeroelastic parameters and angles of attack (α) were measured synchronously by wind tunnel experiments. The membrane motion can be mainly divided into two states at α > 0° with various lift-enhancement regularities: Deformed-Steady State (DSS) at pre-stall, and Dynamic Balance State (DBS) at around stall and post-stall. Besides, the mean camber, maximum vibration amplitude, and lift coefficient almost reach their maxima simultaneously within the DBS region. By introducing momentum coefficient C_μ of membrane vibration, positive correlation among amplitude, momentum and lift is successfully established, and the lift-enhancement mechanism of membrane vibration is revealed. Moreover, it is newly and surprisingly found that at different vibration modes, the maximum vibration amplitude and root mean square of vibration velocity present positive and linear correlation with different slopes, and their chordwise locations are basically consistent. Therefore, novel ideas for active control of flexible wing are proposed: by controlling the vibration amplitude, frequency, and mode, while selecting the specific chordwise locations for intensive excitation, C_μ can be efficiently increased. Ultimately, the aerodynamic performance will be improved.     

Space time clock: An on-chip clock with 10−12 instability

High precision and stable clock is extremely important in communication and navigation. The miniaturization of the clocks is considered to be the trend to satisfy the demand for 5G and the next generation communications. Based on the concept of meter bar and the principle of the constancy of light velocity, we designed a micro clock, Space Time Clock (STC), with the size smaller than 1 mm × 1 mm and the power dissipation less than 2 mW. Designed in integrated circuit of 0.18 μm technology, the instability of STC is assessed to be 2.23 × 10^?12 and the trend of the instability is reversely proportional to τ. With the potential ability to reach the level of 10^?16 instability on chip in the future, the period of the STC’s signal is locked on the delay time defined by the meter bar which keeps the time reference constant. Because of its superior performance, the STC is more suitable for mobile communication, PNT (Positioning, Navigation and Timing), embedded processor and deep space application, and becomes the main payload of the ASRTU satellite scheduled to launch next year and investigate in space environment.     

A plastic strain energy method exploration between machined surface integrity evolution and torsion fatigue behaviour of low alloy steel

To explore the evolution mechanism of multistage machining processes and torsional fatigue behaviour based on strain energy for the first time and provide process optimization of axis parts of low alloy steel for service performance, four multistage machining processes were applied to the 45CrNiMoVA steel, including the Rough Turning process (RT), RT+ the Finish Turning process (FRT), FRT+ the Grinding process (GFRT) and RT+ the Finish Turning process on dry cutting condition (FRT0). The result showed that the FRT process’s average low-cycle torsional fatigue life increased by 50% when it evolved from the RT process. The lower surface roughness of R_a 1.3 μm caused the total strain energy to increase by 163.8 Pa mm/mm instead of the unchanged strain energy density, and the crack feature evolved from some specific bulges to flat shear plane characteristics. When the GFRT process evolved from the FRT process, its average fatigue life increased by 1.45 times, compared with the RT process. Plastic strain amplitude decreased by 21%, and the strain energy density decreased by 4% due to more considerable compressive residual stress (?249 MPa). Plastic deformation layer depth had a consistent tendency with surface roughness. In this paper, surface integrity evolutions on cyclic characteristics and fatigue behaviour have also been explained. A fatigue life prediction model based on the energy method for machined surface integrity is proposed.     

An improved numerical method for constructing Halo/Lissajous orbits in a full solar system model

An improved numerical method that can construct Halo/Lissajous orbits in the vicinity of collinear libration points in a full solar system model is investigated. A full solar system gravitational model in the geocentric rotating coordinate system with a clear presentation of the angular velocity relative to the inertial coordinate system is proposed. An alternative way to determine patch points in the multiple shooting method is provided based on a dynamical analysis with Poincare′sections. By employing the new patch points and sequential quadratic programming, Halo orbits for L_1, L_2, and L_3 points as well as Lissajous orbits for L_1 and L_2 points in the EarthMoon system are generated with the proposed full solar system gravitational model to verify the effectiveness of the proposed method.