航天继电器多余物颗粒碰撞噪声检测的单周期稳定性分析

航天继电器的可靠性影响着国防电子系统的可靠性,而多余物问题的预防与检测是提高航天继电器可靠性的关键因素。颗粒碰撞噪声检测(PIND)是航天继电器多余物检测的行业规范,目前缺乏对其工作机理的理论研究,其检测效果并不理想。本文从动力学的角度,建立了PIND的数学模型,推导了粒子作单周期等幅振动的必要条件和稳定性条件,并给出了相应的仿真分析。     

航天继电器推力杆位置的优化分析

航天继电器的可靠性直接影响航天整机的可靠性，分析并研究航天继电器推动杆的优化位置是进行航天继电器可靠性设计的重要环节。以往人们对航天继电器磁系统、簧片系统做了很多研究工作，但在推动杆位置方面的研究工作很少。提出了一种分析航天继电器推动杆优化位置的方法，即从电磁力、电磁力矩、电磁力做功、位移等四方面，研究直簧系统推动杆的最优位置。研究结论可用于指导航天继电器的参数优化设计、可靠性设计及整体装配调试。     

采用超程时间建模的航空航天继电器寿命预测方法的研究

提出以电磁继电器超程时间为变量,运用时间序列回归分析和数理统计分析方法,建立航天密封继电器超程时间减小曲线寿命预测数学模型。预测和实测结果的比较,表明了该方法的有效性。     

航天产品内部微环境污染来源分析及 污染物控制、清除工艺技术研究

系统探讨了航天高精度、高可靠性等级产品在封装后,产品内部微环境中污染形成的机理和可能来源.初步收集了国外早期电磁继电器、惯性仪表制造行业内文献并研究和分析出可能涉及的污染类型,结合目前国内该类产品制造工艺技术现状,补充了新研究的污染来源,分析了进入产品内部的途径,可能残留污染的机理,以及清除的方法.首次提出了高精度、高可靠性航天产品密封空间“微环境”体系和“微动态环境”概念,以此开展产品内部微环境条件下污染产生的深层次机理、生长过程及对产品性能与可靠性的影响规律与影响程度的研究.     

军用继电器的质量与可靠性

军用继电器的质量与可靠性直接关系到航天系统工程的成败。针对其基本失效现象和主要失效原因，提出了军用继电器的质量控制方法与分析方法，使军用继电器的质量与可靠性水平上一个新台阶。     

基于最大容差域的容差设计方法

提出了基于最大容差域的容差设计方法。首先,给出了最大容差域的定义,分析了其性质与特点;然后,针对电路设计,以容差域体积为评价指标,基于电子设计自动化（EDA）工具利用优化算法来求解最优容差设计方案;最后,通过对某放大电路进行容差设计,验证了方法的正确性。该方法适合在电路设计的早期开展,克服了现有的基于公差 成本函数的容差设计方法的片面性,能更有效地实现电路健壮性的设计要求。     

基于3DCS的飞机翼盒容差分配方案优化方法研究

容差分配方案的合理性在很大程度上影响着飞机产品的装配效率和质量,以飞机典型机翼翼盒为研究对象,分析翼盒盒段的装配工艺,借助三维公差分析软件3DCS建立三维容差分析模型,对翼盒的装配过程进行基于装配仿真模拟的容差分配方案的设计与优化,并利用CATIA CAA二次开发工具,实现容差模型的结构化显示,同时建立了交互式三维容差模型快速创建和更新机制.     

基于MBD的容差分析技术

随着数字化技术的深入发展,MBD技术通过将产品制造过程中所需的各类信息在三维产品数模上进行统一表示,为实现运用虚拟技术进行容差的分析仿真、优化提供了可能.基于MBD的容差分析技术综合考虑了数字化装配协调方案对产品性能的影响,实现了基于三维数模的完整工艺信息表达,并列入企业生产资源库和6σ理论对容差分析方法进行了完善,从而为提高容差设计的合理性和良好的制造工艺性提供了有力支持.     

嵌入式分区操作系统可靠性技术的研究与应用

嵌入式实时多分区操作系统是专门为新一代航空电子系统开发的,是支持综合化航空电子系统的嵌入式实时操作系统,该操作系统是基于分区的高安全、高可靠操作系统,其可靠性决定了运行在其上的应用软件的可靠性。从软件可靠性概念着手,深入研究了嵌入式实时多分区操作系统开发过程中涉及的可靠性设计技术,给出了软件可靠性应用的示例,并研究了操作系统软件研发中使用的可靠性管理方法,对软件的可靠性进行了总结。     

球载电子系统可靠性设计探讨

根据气球载电子系统的特点和任务需要，改变传统的以平均故障间隔时间为中心的设计思想，介绍了一种基于无维修使用期的可靠性设计思想。这种设计思想强调故障的可预计性和可靠性水平的可保证性，强调高标准，从根本上提高产品固有可靠性水平。探讨了冗余设计、引人容错设计、可重构性设计、动态设计、故障软化设计、环境防护设计和降级设计等各种可靠性设计技术和方法。     

A type of 2D magnetic equivalent circuit framework of permanent magnet for magnetic system in AEMR

Modeling of permanent magnet(PM) is very important in the process of electromagnetic system calculation of aerospace electromagnetic relay(AEMR). In traditional analytical calculation, PM is often equivalent to a lumped parameter model of one magnetic resistance and one magnetic potential, but great error is often caused for the inner differences of PM; based on the conception of flux tube, a type of 2D magnetic equivalent circuit framework of permanent magnet model(2D MECF) is established; the element is defined, the relationship between elements is deduced, and solution procedure as well as verification condition of this model is given; by a case study of the electromagnetic system of a certain type of AEMR, the electromagnetic system calculation model is established based on 2D MECF and the attractive force at different rotation angles is calculated; the proposed method is compared with the traditional lumped parameter model and finite element method(FEM); for some types of electromagnetic systems with symmetrical structure, 2D MECF proves to be of acceptable accuracy and high calculation speed which fit the requirement of robust design for AEMR.     

Dynamic Analysis of Contact Bounce of Aerospace Relay Based on Finite Difference Method

Contact bounce of relay, which is the main cause of electric abrasion and material erosion, is inevitable. By using the mode expansion form, the dynamic behavior of two different reed systems for aerospace relays is analyzed. The dynamic model uses Euler-Bernoulli beam theory for cantilever beam, in which the driving force (or driving moment) of the electromagnetic system is taken into account, and the contact force between moving contact and stationary contact is simulated by the Kelvin-Voigt viscoelastic contact model. Analytical results have been complemented by the finite difference calculation of the nonlinear partial differential equations of reed system. The calculation results indicate that with the driving force (or driving moment) being increased, the closing time of contact is decreased, but the maximum bouncing displacement and bouncing time tend to be decreased first and then increased, which means that there are minimum values of maximum bouncing displacement and bouncing time. The closing time of contact, the maximum bouncing displacement, and bouncing time all tend to be decreasing with the pushrod being approaching the contact. The model can be used as design tool to improve relay performance and reduce contact bounce.     

Research on Auto-detection for Remainder Particles of Aerospace Relay Based on Wavelet Analysis

Aerospace relay is one kind of electronic components which is used widely in national defense system and aerospace system. The existence of remainder particles induces the reliability declining, which has become a severe problem in the development of aerospace relay. Traditional particle impact noise detection (PIND) method for remainder detection is ineffective for small particles, due to its low precision and involvement of subjective factors. An auto-detection method for PIND output signals is proposed in this paper, which is based on direct wavelet de-noising (DWD), cross-correlation analysis (CCA) and homo-filtering (HF), the method enhances the affectiv-ity of PIND test about the small particles. In the end, some practical PIND output signals are analysed, and the validity of this new method is proved.     

A robust solution for hesitate phenomenon in pick up process of aerospace electromagnetic relay

As for aerospace electromagnetic relay (AEMR) which is of small batches and having difficulty in automatic production, the uncertainty phenomenon is remarkable due to excessive manual work involved in the assembly and adjustment processes. This kind of uncertainty may increase the coil voltage difference (CVD) caused by hesitate phenomenon in the pick up process of AEMR. Taking a certain type of AEMR for example, the CVD problem in the actual producing process has been studied in this paper. The primary cause of this issue, two-steps of armature motion (namely hesitate phenomenon) in the pick up process, has been found by analyzing the matching characteristics of electromagnetic and mechanical torques of AEMR. Through the optimization of the matching characteristics, the two-steps of armature motion problem is solved by robust design of the return reed which is a key part of AEMR. The validity of this research has been proved by the comparison of characteristics of AMER before and after the optimization.     

A method of multi-objective reliability tolerance design for electronic circuits

Tolerance design plays an important role in reliability design for electronic circuits. The traditional method only focuses on the consistency of output response. It is not able to meet the needs of increasing development of electronic products. This paper researches the state of related fields and proposes a method of multi-objective reliability tolerance design. The characteristics of output response and operating stresses on critical components are both defined as design objectives. Critical components and their operating stresses are determined by failure mode and effect analysis (FMEA) and fault tree analysis (FTA). Sensitivity analysis is carried out to determine sensitive parameters that affect the design objectives significantly. Monte Carlo and worst-case analysis are utilized to explore the tolerance levels of sensitive parameters. Design of experiment and regression analysis are applied in this method. The optimal tolerance levels are selected in accord with a quality-cost model to improve consistency of output response and reduce failure rates of critical components synchronously. The application in light-emitting diode (LED) drivers indicates details and potential. It shows that the proposed method provides a more effective way to improve performance and reliability of electronic circuits.     

Hybrid uncertainty-based design optimization and its application to hybrid rocket motors for manned lunar landing

Design reliability and robustness are getting increasingly important for the general design of aerospace systems with many inherently uncertain design parameters. This paper presents a hybrid uncertainty-based design optimization (UDO) method developed from probability theory and interval theory. Most of the uncertain design parameters which have sufficient information or experimental data are classified as random variables using probability theory, while the others are defined as interval variables with interval theory. Then a hybrid uncertainty analysis method based on Monte Carlo simulation and Taylor series interval analysis is developed to obtain the uncer-tainty propagation from the design parameters to system responses. Three design optimization strategies, including deterministic design optimization (DDO), probabilistic UDO and hybrid UDO, are applied to the conceptual design of a hybrid rocket motor (HRM) used as the ascent propulsion system in Apollo lunar module. By comparison, the hybrid UDO is a feasible method and can be effectively applied to the general design of aerospace systems.     

高速异步电动机转轴的疲劳特性分析

基于Ansys多物理场仿真软件平台,对高速异步电动机的转轴进行疲劳特性分析,校核高速异步电动机转轴的疲劳强度和高速运行的可靠性,预测电机转轴的寿命;分析电磁力对转轴疲劳寿命的影响,判断疲劳特性的类型。对比分析作用于电机结构的电磁力波频率、幅值和电机转轴各阶模态的固有频率,校核电机转轴的强度。在转轴不会因电磁振动发生断裂的前提下,将电磁力等效为静应力分析转轴的疲劳特性,校核电机轴在电机寿命周期内是否会发生短周疲劳损坏;并采用凹圆角设计进一步提高转轴的结构可靠性,提高电机的转轴寿命。     

胚胎电子细胞阵列中空闲细胞的配置

空闲细胞是胚胎电子细胞阵列(EECA)实现自修复的前提,空闲细胞越多,系统的可靠性越高,但过多的空闲细胞也将带来巨大的硬件资源消耗。在航空航天等领域,电子系统追求高可靠性的同时,硬件资源消耗也必须考虑,为优化胚胎电子细胞阵列中空闲细胞的配置,以阵列可靠性和硬件资源消耗为出发点,将多态系统理论引入到阵列的可靠性分析中,优化可靠性计算模型。针对经典胚胎电子细胞阵列,在不同自修复策略下,仿真并分析阵列的可靠性、硬件资源消耗与空闲细胞配置的关系。根据研究结果制定了不同自修复方式下空闲细胞的配置方法,同时兼顾可靠性和硬件资源消耗的要求。同时,研究了确定规模的胚胎电子细胞阵列自修复方式的选择方法。本文研究成果对推动胚胎电子细胞阵列的实际应用具有重要的意义。